105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #1000181

EYE,MAINTENANCE,GASKET,RAILROAD TANK CAR,WORK RULES,EQUIPMENT FAILURE,CHEMICAL BURN,OFF LOADING,FACE,ACCIDENTAL DISCHARGE

Event
EYE,MAINTENANCE,GASKET,RAILROAD TANK CAR,WORK RULES,EQUIPMENT FAILURE,CHEMICAL BURN,OFF LOADING,FACE,ACCIDENTAL DISCHARGE
Linked inspection
No inspection record linked to this accident's victims.
Summary number
1000181
Report ID
453710

Event description

Employee suffers acid splash on face and eye

Investigation abstract

On January 27, 1990, Employee #1, plant manager of the Worth Chemical Plant, was unloading a tank car of muriatic acid. He attempted to stop a leak on a gasket at the top of the car. The car was pressurized at the time. He was turning a bol t with a wrench to tighten the gasket when a large piece of the gasket came loos e, spraying him with acid. He had to run approximately 150 ft to a locker room t o wash off the acid. The local safety shower had been valved off the night befor e to prevent freezing. He suffered acid burns to his face and eye, which require d outpatient treatment at a local hospital.

Victim

  1. #1 Non-hospitalized injury Age 55 M

    Nature of injury
    4
    Part of body
    9
    Event type
    14
    Source
    9
    Occupation code
    37
    Human factor
    20
    Environmental factor
    9
    Hazardous substance
    1430
    Task assigned
    2

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.