105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #14500383

BURN,KNEE,PLATFORM,DIE,AMPUTATED,CASTING,SHAFT,LEG

Event
BURN,KNEE,PLATFORM,DIE,AMPUTATED,CASTING,SHAFT,LEG
Linked inspection
No inspection record linked to this accident's victims.
Summary number
14500383
Report ID
523400

Event description

EMPLOYEE'S LEG AMPUTATED WHEN CASTING MACHINE FAILS

Investigation abstract

At 11:15 a.m. on March 15, 1990, Employee #1 was engaged in a vertical spin cast ing operation. The large die, weighing 33,500 lb, was mounted on the casting mac hine table, which was shrunk fit onto a shaft and was spinning at 250 revolution s per minute. Just before the accident, 12,600 lb of molten stainless steel at 2 900 degrees Fahrenheit was poured into the die. Forty seconds later, after the P erlite insulation was poured in, the table separated from the shaft guard and kn ocked Employee #1 from the pouring platform. The pouring funnel broke loose and landed on Employee #1. Employee #1 sustained second- and third-degree burns, whi ch resulted in hospitalization and the amputation of one leg below the knee.

Victim

  1. #1 Hospitalized Age 33 M

    Nature of injury
    1
    Part of body
    16
    Event type
    1
    Source
    46
    Occupation code
    719
    Human factor
    4
    Environmental factor
    5
    Task assigned
    1

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