105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #565564

BURN,STATIC ELECTRICITY,E GI III,ELECTRICAL,SPRAY PAINTING,EXPLOSION,PAINT SOLVENT,PAINTER,SMOKE INHALATION

Event
BURN,STATIC ELECTRICITY,E GI III,ELECTRICAL,SPRAY PAINTING,EXPLOSION,PAINT SOLVENT,PAINTER,SMOKE INHALATION
Linked inspection
No inspection record linked to this accident's victims.
Summary number
565564
Report ID
636900

Event description

BURN - STATIC CHARGE IGNITED SOLVENTS

Investigation abstract

An employee was purging an electrostatic spray-painting gun so that he could cha cond employee sustained minor burns on his arm and shoulder from the explosion. A third employee suffered smoke inhalation. nge colors. The employer had mounted a gun-cleaning station atop a 55-gal metal drum. The cleaning station contained metal plumbing to drain waste paint and sol vent into the drum. The copper and brass plumbing, however, was neither in conti nuous contact with nor bonded to the drum. The employee had inadvertently left t he high-voltage generator for the gun running while he was purging the gun. A st atic charge was conducted through the metal plumbing, discharging to the drum op ening. This caused an explosion within the drum. The employee was burned over 83 percent of his body. He died from his injuries 11 days after the accident. A se

Victims (3)

  1. #1 Fatality Age 28 M

    Nature of injury
    5
    Part of body
    4
    Event type
    2
    Source
    16
    Occupation code
    759
    Human factor
    8
    Environmental factor
    10
    Hazardous substance
    0430
    Task assigned
    1
  2. #2 Non-hospitalized injury Age 33 M

    Nature of injury
    5
    Part of body
    17
    Event type
    2
    Source
    16
    Occupation code
    759
    Human factor
    10
    Environmental factor
    10
    Hazardous substance
    0430
    Task assigned
    1
  3. #3 Non-hospitalized injury Age 33 M

    Nature of injury
    2
    Part of body
    28
    Event type
    8
    Source
    16
    Occupation code
    633
    Human factor
    1
    Environmental factor
    7
    Hazardous substance
    0430
    Task assigned
    1

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