105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #595587

CAUSTIC,PPE,POTASH,EXPLOSION,CHEMICAL BURN,SPILL,TANK,PRESSURE RELEASE,CHEMICAL,HIGH TEMPERATURE

Event
CAUSTIC,PPE,POTASH,EXPLOSION,CHEMICAL BURN,SPILL,TANK,PRESSURE RELEASE,CHEMICAL,HIGH TEMPERATURE
Linked inspection
No inspection record linked to this accident's victims.
Summary number
595587
Report ID
418110

Event description

Employee dies after being splashed by hot caustic chemicals

Investigation abstract

On February 20, 1990, Employee #1 was working alone near a stripping tank that c ontained 1,200 gallons of hot caustic chemicals heated to 220 degrees F. The lid flew up and released approximately 50 to 100 gallons of potassium hydroxide ove r various parts of his body. A "burp" inside the tank occurred due to several fa ctors. Another employee, who was working in another area, heard a "muted explosi on" and ran to help Employee #1 until EMS arrived and transported him to the hos pital. Employee #1 suffered 2nd- and 3rd-degree burns over 68 percent of his bod y. He was later flown to a burn center, where he lived for approximately 3 weeks before he died of septicemia.

Victims (2)

  1. #1 Fatality Age 47 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    9
    Occupation code
    999
    Human factor
    20
    Environmental factor
    9
    Hazardous substance
    2140
    Task assigned
    1
  2. #981 Degree 0 Age 0

    Nature of injury
    0
    Part of body
    0
    Event type
    0
    Source
    0
    Occupation code
    0
    Human factor
    0
    Environmental factor
    0
    Task assigned
    0

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.