105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #760116

EYE,HEAD,PROTECTIVE CLOTHING,RAILROAD TANK CAR,WORK RULES,HIGH PRESSURE,CHEMICAL BURN,FACE,SULFURIC ACID,ACCIDENTAL DISCHARGE

Event
EYE,HEAD,PROTECTIVE CLOTHING,RAILROAD TANK CAR,WORK RULES,HIGH PRESSURE,CHEMICAL BURN,FACE,SULFURIC ACID,ACCIDENTAL DISCHARGE
Linked inspection
No inspection record linked to this accident's victims.
Summary number
760116
Report ID
453710

Event description

Employee burned with sulfuric acid on head and face

Investigation abstract

Employee #1 was assigned to fill a railroad tank car with sulfuric acid. He perf using safety glasses instead of splash goggles. ormed all the items on the company's preload checklist and then filled the car w ith 13,000 gallons of 93 percent sulfuric acid. Employee #1 then pressurized the car with 10 psi plant air in order to check for leaks. After waiting 20 minutes for the car to become pressurized, the employee stepped from the acid loading p latform to the top of the tank car. At this point, the unloading pipe cap appare ntly blew off. Employee #1 was sprayed with sulfuric acid over his head, face, a nd eyes. Employee #1 fell from the car, but was able to get up and walk to the c ontrol room for assistance. The employee was not wearing an acid jacket and was

Victim

  1. #1 Hospitalized Age 40 M

    Nature of injury
    4
    Part of body
    9
    Event type
    1
    Source
    9
    Occupation code
    873
    Human factor
    20
    Environmental factor
    9
    Hazardous substance
    2310
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.