105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #827394

BURN,DIESEL FUEL TANK,WORK RULES,FIRE,EAR,WELDING,BACK,EXPLOSION,FACE,HAND

Event
BURN,DIESEL FUEL TANK,WORK RULES,FIRE,EAR,WELDING,BACK,EXPLOSION,FACE,HAND
Linked inspection
No inspection record linked to this accident's victims.
Summary number
827394
Report ID
751910

Event description

Employee killed, two injured in tank explosion and fire

Investigation abstract

Employee #1 was welding on a 100 gallon diesel fuel tank. He had purged the tank with a non-combustible gas, either argon or nitrogen, prior to welding. The emp loyee tested the tank after welding and found a small pinhole. He struck an arc on the tank and the fuel tank caught fire and exploded. He had not purged the ta nk a second time. Employees #2 and #3 were burned trying to put out the fire tha t engulfed Employee #1. He was fatally injured and the other two employees were seriously injured. Employee #2 received burns on her hands and arms. Employee #3 received burns on his hands, face, ears, and back. The burning ceiling fell on Employee #3 before he was completely out of the fire area.

Victims (3)

  1. #1 Fatality Age 29 M

    Nature of injury
    5
    Part of body
    19
    Event type
    1
    Source
    16
    Occupation code
    37
    Human factor
    1
    Environmental factor
    10
    Task assigned
    1
  2. #2 Hospitalized Age 29 F

    Nature of injury
    5
    Part of body
    2
    Event type
    2
    Source
    16
    Occupation code
    549
    Human factor
    1
    Environmental factor
    10
    Task assigned
    1
  3. #3 Hospitalized Age 24 M

    Nature of injury
    5
    Part of body
    19
    Event type
    2
    Source
    16
    Occupation code
    549
    Human factor
    1
    Environmental factor
    10
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.