105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #996991

RESPIRATORY,WORK RULES,INHALATION,TOLUENE,TOXIC FUMES,VENTILATION,SPILL,CHEMICAL

Event
RESPIRATORY,WORK RULES,INHALATION,TOLUENE,TOXIC FUMES,VENTILATION,SPILL,CHEMICAL
Linked inspection
No inspection record linked to this accident's victims.
Summary number
996991
Report ID
551800

Event description

Seven employees hospitalized after exposure to TDI in spill

Investigation abstract

At 3:00 a.m. on September 22, 1989, Employees #1 through #7 were part of a plant evacuation following a toluene diisocyanate (TDI) spill. Between 12:00 midnight on September 21, 1989 and 3:00 a.m. on September 22, 1989, TDI had been transfe rred from a bulk storage tank to a smaller process tank in the 27 cubic ft door foam operation area when the spill occurred. The spilled TDI, originally estimat ed at approximately 3,500 gallons, backed up through an air vent line on the sma ller tank and was deposited on the roof. Employees #1 through #7 were hospitaliz ed.

Victims (7)

  1. #1 Hospitalized Age 27 M

    Nature of injury
    21
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    9
    Environmental factor
    8
    Task assigned
    1
  2. #2 Hospitalized Age 31 M

    Nature of injury
    21
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    9
    Environmental factor
    8
    Task assigned
    1
  3. #3 Hospitalized Age 45 M

    Nature of injury
    21
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    9
    Environmental factor
    8
    Task assigned
    1
  4. #4 Hospitalized Age 23 F

    Nature of injury
    21
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    9
    Environmental factor
    8
    Task assigned
    1
  5. #5 Hospitalized Age 25 M

    Nature of injury
    21
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    9
    Environmental factor
    8
    Task assigned
    1
  6. #6 Hospitalized Age 34 M

    Nature of injury
    21
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    9
    Environmental factor
    8
    Task assigned
    1
  7. #7 Hospitalized Age 25 M

    Nature of injury
    21
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    9
    Environmental factor
    8
    Task assigned
    1

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