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Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Injury Report: Synergy Flavors, Inc.

Injury · Other recordable case

On , an injury at Synergy Flavors, Inc. in Wauconda, IL 60084 resulted in other recordable case. Employee was dry Blend Operator in flavoring concentrates (except coffee based) manufacturing.

Establishment
Synergy Flavors, Inc.
Parent company
Synergy Flavors
Street
1500 Synergy Drive
City
Wauconda
State
IL
ZIP
60084
On-site location
Dry Blending Area
Outcome
Other recordable case (code 4)
Type
Injury (code 1)

The employee was obtaining new boxes from a fresh stack on a pallet.

The employee placed hit thumb against the blade of the safety cutter as he attempted to cut the pallet strap securing the stacked boxes.

Laceration to tip of right thumb.

Safety cutter and hand position

Right thumb laceration while removing pallet strap with safety cutter

Job description
Dry Blend Operator
SOC code
51-3091 — Food and Tobacco Roasting, Baking, and Drying Machine Operators
NAICS code
311930 — Flavoring concentrates (except coffee based) manufacturing
NAICS vintage
2012
Avg employees
277
Total hours worked
527059
EIN
260009103
Establishment ID
42362
Employer case #
1
Date of incident
Shift started
4:45
Time of incident
6:15
Filing year
2025
Submitted
29JAN26:21:28:00

Data from OSHA ITA Form 300/301 electronic submissions, filing year 2025. ITA Case Detail records are establishment-reported submissions, not OSHA inspections — no per-record IMIS deep link exists.