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Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Injury Report: Synergy Flavors, Inc.

Injury · Other recordable case

On , an injury at Synergy Flavors, Inc. in Wauconda, IL 60084 resulted in other recordable case. Employee was spray Dry Operator in flavoring concentrates (except coffee based) manufacturing.

Establishment
Synergy Flavors, Inc.
Parent company
Synergy Flavors
Street
1500 Synergy Drive
City
Wauconda
State
IL
ZIP
60084
On-site location
Spray Dry Storage Racks
Outcome
Other recordable case (code 4)
Type
Injury (code 1)

The employee stooped under a pallet rack to slide out an empty wooden pallet.

When the employee stood up she hit her head on the rack crossbeam (she was wearing a bump cap) which startled her causing her to drop the pallet onto her foot above the safety toe.

Bruise to top of right foot.

Dropped wooden pallet.

Right foot contusion

Job description
Spray Dry Operator
SOC code
51-9051 — Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders
NAICS code
311930 — Flavoring concentrates (except coffee based) manufacturing
NAICS vintage
2012
Avg employees
277
Total hours worked
527059
EIN
260009103
Establishment ID
42362
Employer case #
5
Date of incident
Shift started
12:00
Time of incident
21:00
Filing year
2025
Submitted
29JAN26:21:53:00

Data from OSHA ITA Form 300/301 electronic submissions, filing year 2025. ITA Case Detail records are establishment-reported submissions, not OSHA inspections — no per-record IMIS deep link exists.