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Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Injury Report: Fuel Total Systems Kentucky Corporation

Injury · Days away from work

On , an injury at Fuel Total Systems Kentucky Corporation in Lebanon, KY 40033 resulted in days away from work. Employee was production Team Member in gas tanks assembled, automotive, truck, and bus, manufacturing.

Establishment
Fuel Total Systems Kentucky Corporation
Street
535 Corporate Drive
City
Lebanon
State
KY
ZIP
40033
On-site location
Rotozip Regrind area
Outcome
Days away from work (code 2)
Type
Injury (code 1)
Days away from work
8

The employee was placing a defect fuel tank into the rotozip robot work table. The robot would then cut the components off of the defect tanks.

The employee was placing a defect fuel tank into the rotozip robot 's work table. The robot had an automatic start ability once the team members is out of the light curtain. The employee was standing between the light curtain and the rotozip robot 's work table with their leg sticking out to help break the light curtain. The employee put her leg down and cleared the light curtain without realizing it. This caused the rotozip robot to automatically start and the robot made contact with the employee 's head causing a laceration.

Laceration to the top of the head.

Rotozip Robot

Laceration to the top of the head from the rotozip robot.

Job description
Production Team Member
SOC code
51-2099 — Assemblers and Fabricators, All Other
NAICS code
336390 — Gas tanks assembled, automotive, truck, and bus, manufacturing
NAICS vintage
2022
Avg employees
201
Total hours worked
345708
Establishment ID
915489
Employer case #
3
Date of incident
Shift started
6:00:00.000
Time of incident
9:27:00.000
Submitted
04JAN24:19:36:00

Data from OSHA ITA Form 300/301 electronic submissions, filing year unspecified. ITA Case Detail records are establishment-reported submissions, not OSHA inspections — no per-record IMIS deep link exists.