2,042,423Injury reports 130,778Establishments Most recent incident 2025-12-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Injury Report: Longhorn Fabrication , Inc.

Injury · Days away from work

On , an injury at Longhorn Fabrication , Inc. in Terrell, TX 75160 resulted in days away from work. Employee was welder in fabricated structural metal manufacturing.

Establishment
Longhorn Fabrication , Inc.
Parent company
Longhorn Fabrication & Design, Inc.
Street
3200 Airport Road
City
Terrell
State
TX
ZIP
75160
On-site location
Weld area
Outcome
Days away from work (code 2)
Type
Injury (code 1)
Days away from work
54

[REDACTED] is not sure where the injury occurred it could have happened in at least two operations on the Sweeper assembly line based on information from [REDACTED] and the Supervisor ([REDACTED]). 1. Engine Compartment Tank Marrying operation: [REDACTED] grinds the tube ends places the short and long tubes and other components on the fixture welds the tube weldment checks for leaks uses a hoist to remove the tube weldment from the fixture and places it on a rack. 2. Engine Compartment Step 5: [REDACTED] uses a hoist to lift and place the tube weldment on the fixture. This fixture placement is above [REDACTED] 's head when standing on the floor a step platform is required and available.

. Engine Compartment Tank Marrying operation: Most if not all welders have been lifting the shorter tube manually and placing it on the fixture. In [REDACTED] 's case due to his height he has to use his shoulders to raise the tube to place it on the fixture. This is poor lifting technique and the weight lifted (short tube = 63 lbs.) exceeds the physical demand requirement of lifting carrying up to 50 lbs. repeatedly per the Welder Level 1 - Production Welder job description. 2. Engine Compartment Step 5: Per [REDACTED] 's was trained incorrectly on how to place the tube weldment on the fixture. This technique is poor per [REDACTED].

Strained right shoulder.

Fixture

Strain in shoulder

Job description
Welder
SOC code
51-4121 — Welders, Cutters, Solderers, and Brazers
NAICS code
332312 — Fabricated structural metal manufacturing
NAICS vintage
2022
Avg employees
100
Total hours worked
238023
EIN
943426460
Establishment ID
877144
Employer case #
12
Date of incident
Shift started
6:00:00.000
Time of incident
12:00:00.000
Submitted
01MAR24:17:39:00

Data from OSHA ITA Form 300/301 electronic submissions, filing year unspecified. ITA Case Detail records are establishment-reported submissions, not OSHA inspections — no per-record IMIS deep link exists.