Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,214Inspections Most recent open 2026-07-16 Last loaded 2026-07-20

OSHA Inspection: HOLLYFRONTIER ELDORADO REFINING LLC

Federal Agency inspection · Safety discipline

On , OSHA opened a federal Agency safety inspection of HOLLYFRONTIER ELDORADO REFINING LLC in 1401 DOUGLAS RD., EL DORADO, KS 67042 (NAICS 324110). OSHA activity number 342611266.

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Site address
1401 DOUGLAS RD.
City
EL DORADO
State
KS
ZIP
67042
Mailing
PO BOX 1121, EL DORADO, KS 67042
Inspection type
Federal Agency (M)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
A
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
324110
Employees
418
Ownership type
A

5 citations on file for this inspection.

1910.119 F01 III B

Serious Gravity 10 1 instance 418 exposed
Issued
Abate by
Penalty
Initial $12934.00 · Current $12934.00
29 CFR 1910.119(f)(1)(iii)(B): Precautions necessary to prevent exposure, including engineering controls, administrative controls, and personal protective equipment;      The employer is failing to protect employees from fire and explosion hazards while engaged in petroleum refining activities.  This was most recently documented on or about September 4, 2017 at the HollyFrontier El Dorado Refining LLC, located at 1401 Douglas Road in El Dorado, Kansas.      a) Employers standard operating procedures for B-2503 did not include precautions necessary to prevent exposure, including administrative controls, indicating that B-2503 was not permitted to exceed the alarm set point for upper firebox temperature.    b) The operating practice of "bouncing the alarm" became a normal practice such that the furnace temperatures exceeded the upper firebox temperature (T125067) and the tube skin temperature (T125001) alarm limits on a regular/normal basis.
Recent events (2)
  • — I (S) $12934
  • — Z (S) $12934

1910.119 G01 II

Serious Gravity 10 1 instance 418 exposed
Issued
Abate by
Penalty
Initial $12934.00 · Current $12934.00
29 CFR 1910.119(g)(1)(ii): In lieu of initial training for those employees already involved in operating a process on May 26, 1992, an employer may certify in writing that the employee has the required knowledge, skills, and abilities to safely carry out the duties and responsibilities as specified in the operating procedures.    Employer did not certify in writing that those employees involved in operating B-2503 had the required knowledge, skills, and abilities to safely carry out the duties and responsibilities as specified in the operating procedures
Recent events (2)
  • — I (S) $12934
  • — Z (S) $12934

1926.64 J04 IV

Serious Gravity 10 1 instance 418 exposed
Issued
Abate by
Penalty
Initial $12934.00 · Current $12934.00
29 CFR 1926.64(j)(4)(iv): The employer shall document each inspection and test that has been performed on process equipment. The documentation shall identify the date of the inspection or test, the name of the person who performed the inspection or test, the serial number or other identifier of the equipment on which the inspection or test was performed, a description of the inspection or test performed, and the results of the inspection or test.    Employer did not document each inspection and test that was performed on B-2503 during the course of the 2015 turnaround.
Recent events (2)
  • — I (S) $12934
  • — Z (S) $12934

1910.119 J05

Deleted Serious Gravity 10 1 instance 418 exposed
Issued
Abate by
Penalty
Initial $12934.00 · Current $0.00 Reduced
29 CFR 1910.119(j)(5): The employer did not correct deficiencies in equipment that were outside acceptable limits (defined by the process safety information in paragraph 29 CFR 1910.119(d) before further use or in a safe and timely manner:  The employer is failing to protect employees from fire and explosion hazards while engaged in petroleum refining activities.  This was most recently documented on or about September 4, 2017 at the HollyFrontier El Dorado Refining LLC, located at 1401 Douglas Road in El Dorado, Kansas. The employer continued to operate the B-2503 furnace;  a) at temperatures that exceeded the safe operating limits established for the heater's tube skin temperature when it was known that the furnace had a "considerable amount of creep damage" (i.e., deficient equipment).  b) when the oxygen analyzer (A125322) was not functioning properly.
Recent events (2)
  • — I (S) $0
  • — Z (S) $12934

1910.119 L02 V

Serious Gravity 10 1 instance 418 exposed
Issued
Abate by
Penalty
Initial $12934.00 · Current $12934.00
29 CFR 1910.119(l)(2)(v): Authorization requirements for the proposed change.    Employer did not ensure that authorization requirements for the proposed change were addressed prior to changing alarm set points for TI-25001 tube skin temperature and TI-25067 firebox temperature DCS alarm set points for the B-2503 furnace
Recent events (2)
  • — I (S) $12934
  • — Z (S) $12934

View HOLLYFRONTIER ELDORADO REFINING LLC's full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 342611266.