NEWARK, NJ —
OSHA Inspection: SUNOCO PARTNERS MARKETING & TERMINALS L.P.
Planned inspection · Health discipline
At a glance
On , OSHA opened a planned health inspection of SUNOCO PARTNERS MARKETING & TERMINALS L.P. in 436 DOREMUS AVENUE, NEWARK, NJ 07105 (NAICS 424710). OSHA activity number 343490199.
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Where did this inspection happen?
- Establishment
- SUNOCO PARTNERS MARKETING & TERMINALS L.P.
- Site address
- 436 DOREMUS AVENUE
- City
- NEWARK
- State
- NJ
- ZIP
- 07105
- Mailing
- 436 DOREMUS AVENUE, NEWARK, NJ 07105
What kind of inspection was it?
- Inspection type
- Planned (H)
- Scope
- Partial (B)
- Discipline
- Health
- Advance notice
- No
- Union status
- B
When did the case open and close?
- Opened
- Closing conference
- Case closed
- Last modified
- Data loaded
Establishment context
- NAICS code
- 424710
- Employees
- 9
- Ownership type
- A
Citations
11 citations on file for this inspection.
1910.119 C01
- Issued
- Abate by
- Penalty
- Initial $9472.00 · Current $0.00 Reduced
General-duty citation text
29 CFR 1910.119(c)(1): Employers did not develop a written plan of action regarding the implementation of the employee participation required by this paragraph: a) Loading Rack, 436 Doremus Avenue, Newark, NJ Employees monitor and operate a covered process which includes 272,000 lbs. of pentane, a flammable liquefied petroleum gas. The employer did not develop a written a plan of action for employee participation in process safety management for the covered process after the pentane injection points into the three gasoline products at the 10 and 12 inch headers through the loading rack. Violation occurred on or about 9/26/2018
Recent events (3)
- — F (S) $0
- — C (S) $9472
- — Z (S) $9472
1910.119 D03 I
- Issued
- Abate by
- Penalty
- Initial $9472.00 · Current $0.00 Reduced
General-duty citation text
29 CFR 1910.119(d)(3)(i): The employer did not compile information pertaining to the equipment in the process: a) Loading Rack, 436 Doremus Avenue, Newark, NJ Employees monitor and operate a covered process which includes 272,000 lbs. of pentane, a flammable liquefied petroleum gas. The employer did not maintain process safety information for all equipment after the pentane injection points through the loading rack. Violation occurred on or about 9-26-18
Recent events (3)
- — F (S) $0
- — C (S) $9472
- — Z (S) $9472
1910.119 D03 I B
- Issued
- Abate by
- Penalty
- Initial $0.00 · Current $9472.00
General-duty citation text
29 CFR 1910.119(d)(3)(i)(B): The employer did not include all equipment that was part of the process on piping and instrument diagrams: Worksite, 436 Doremus Avenue, Newark, NJ a) The employer's piping and instrument diagram (P&ID) T_NWR2_P030010 for Pentane Tank T-101 did not accurately represent existing equipment that was part of the process in that the P&ID was missing the following information: 1- There were two 1/2" drains present in the field on the pentane vapor piping that were not on the P&ID. 2 - There was a 1/2" High Point Vent (HPV) present in the field on the pentane vapor piping that was not on the P&ID. 3 - There was a control valve labeled on the 2" nitrogen supply line on the P&ID that was not present in the field, instead it was a check valve. 4 - There was a gate valve with a hand wheel labeled on the P&ID on the 2" nitrogen supply line, which was actually a ball valve with a hand wheel. 5 - Field instrument pressure level transmitter PT14 1230 and associated control devices were labeled on P&ID but was not present in the field on the 2" nitrogen supply line. 6 - Field instrument temperature level transmitter LT14 1304 and associated control devices was labeled on P&ID but was not present in the field on the 2" nitrogen supply line. b) The employer's P&ID T _NWR2_P030002 for Pentane Tank T-101 did not accurately represent existing equipment that was part of the process in that the P&ID was missing the following information: 1 - RV 194 set at 25 psi was present in the field on the 2" pentane vapor balance pipe, however it was not shown on the P&ID . 2 - RV 195 was present in the field on the 2" pentane vapor balance pipe and the P&ID, but the psi was not lableled. 3 - RV 193 and its pressure 25 psi were present in the field on the 3" pentane liquid pipe, however the P&ID was not labeled with its identification RV 193. 4 - RV 192 and its pressure 25 psi were present in the field on the 3" pentane liquid pipe, however the P &ID was not labeled with its identification RV 192. Violation occurred on or about 9-26-18
Recent events (3)
- — F (S) $9472
- — C (S) $0
- — Z (S) $0
1910.119 D03 I C
- Issued
- Abate by
- Penalty
- Initial $0.00 · Current $0.00
General-duty citation text
29 CFR 1910.119(d)(3)(i)(C): The employer did not include information pertaining to the equipment in the process including the Electrical classification: a) Loading Rack, 436 Doremus Avenue, Newark, NJ Employees monitor and operate a covered process which includes 272,000 lbs. of pentane, a flammable liquefied petroleum gas. The employer did not compile Electrical area classification for the covered process from after the pentane injection points into the three gasoline products through the loading rack. Violation occurred on or about 9-26-18
Recent events (3)
- — F (S) $0
- — C (S) $0
- — Z (S) $0
1910.119 E01
- Issued
- Abate by
- Penalty
- Initial $9472.00 · Current $0.00 Reduced
General-duty citation text
29 CFR 1910.119(e)(1): The employer did not perform an initial process hazard analysis (hazard evaluation) on processes covered by 29 CFR 1910.119: a) Loading Rack, 436 Doremus Avenue, Newark, NJ Employees monitor and operate a covered process which includes 272,000 lbs. of pentane, a flammable liquefied petroleum gas. The initial PHA conducted by the employer did not include the entire covered pentane blending process, specifically after the pentane injection points into the three gasoline products through the loading rack. Violation occurred on or about 9-26-18
Recent events (3)
- — F (S) $0
- — C (S) $9472
- — Z (S) $9472
1910.119 F01
- Issued
- Abate by
- Penalty
- Initial $9472.00 · Current $0.00 Reduced
General-duty citation text
29 CFR 1910.119(f)(1): The employer did not develop and implement written operating procedures that provide clear instructions for safely conducting activities involved in each covered process consistent with the process safety information: a) Loading Rack, 436 Doremus Avenue, Newark, NJ Employees monitor and operate a covered process which includes 272,000 lbs. of pentane, a flammable liquefied petroleum gas. The employer did not develop and implement written operating procedures, including but not limited to, normal start up/shut down procedures, emergency shut down, and temporary operations for the Loading Rack portion of the pentane covered process. Violation occurred on or about 9-26-18
Recent events (3)
- — F (S) $0
- — C (S) $9472
- — Z (S) $9472
1910.119 J02
- Issued
- Abate by
- Penalty
- Initial $9472.00 · Current $0.00 Reduced
General-duty citation text
29 CFR 1910.119(j)(2): The employer did not establish and implement written procedures to maintain the on-going integrity of process equipment: a) Loading Rack, 436 Doremus Avenue, Newark, NJ Employees monitor and operate a covered process which includes 272,000 lbs. of pentane, a flammable liquefied petroleum gas. Written procedures were not developed to ensure on-going integrity of the covered process, after the pentane injection points through the Loading Rack portion of the covered process. Equipment in the Loading Rack includes, but is not limited to, piping, thermal pressure relief valves, emergency shut down (ESD) systems, foam extinguishing system, loading arms, dry break couplers, dispensing hoses, bottom loading couplers, Scully overfill protection and grounding systems, blending meters and control valves. Violation occurred on or about 9-26-18
Recent events (3)
- — F (S) $0
- — C (S) $9472
- — Z (S) $9472
1910.119 J04 I
- Issued
- Abate by
- Penalty
- Initial $9472.00 · Current $0.00 Reduced
General-duty citation text
29 CFR 1910.119(j)(4)(i): The employer did not perform inspection and tests on process equipment: a) Loading Rack, 436 Doremus Avenue, Newark, NJ Employees monitor and operate a covered process which includes 272,000 lbs. of pentane, a flammable liquefied petroleum gas. Visual inspections and thickness measurements were not conducted on process piping after the pentane injection points and through the loading rack. Violation occurred on or about 9-26-18
Recent events (3)
- — F (S) $0
- — C (S) $9472
- — Z (S) $9472
1910.119 J04 III
- Issued
- Abate by
- Penalty
- Initial $0.00 · Current $4736.00
General-duty citation text
29 CFR 1910.119(j)(4)(iii): The frequency of inspections and tests of process equipment was not consistent with applicable manufacturers' recommendations and good engineering practices, and more frequently if determined to be necessary by prior operating experience: a) Loading Rack, 436 Doremus Avenue, Newark, NJ Approximately 250,000 lbs. of pentane is stored for use in Tank T-101, under a 15 psi nitrogen blanket. The employer failed to perform the annual nitrogen tank inspection within the frequency set by the employer. The tank was due for inspection on 9-16-18 but it was not performed until 12-4-18. Violation occurred on or about 9-26-18
Recent events (3)
- — F (O) $4736
- — C (S) $0
- — Z (S) $0
1910.119 J05
- Issued
- Abate by
- Penalty
- Initial $9472.00 · Current $9472.00
General-duty citation text
29 CFR 1910.119(j)(5): The employer did not correct deficiencies in equipment that are outside acceptable limits (defined by the process safety information in paragraph (d) of this section) before further use or in a safe and timely manner when necessary means are taken to assure safe operation: Facility, 436 Doremus Avenue, Newark, NJ a) The pentane blending process operated with equipment deficiencies, including but not limited to a missing FRP shoe between piping and unistrut brace at off load area. b) The pentane blending process operated with equipment deficiencies, including but not limited to unsupported process piping north of CML-10. Violation occurred on or about 9-26-18
Recent events (3)
- — F (S) $9472
- — C (S) $9472
- — Z (S) $9472
1910.119 L01
- Issued
- Abate by
- Penalty
- Initial $9472.00 · Current $0.00 Reduced
General-duty citation text
29 CFR 1910.119(l)(1): The employer did not establish and implement written procedures to manage changes (except for "replacements in kind") to process chemicals, technology, equipment, and procedures; and, changes to facilities that affect a covered process: Loading Rack, 436 Doremus Avenue, Newark, NJ a) Management of change procedures were not implemented when the employer replaced Wheaton Emco 451 couplings with Lynx bottom couplings on Meters 23, 43, 44, and 63 that convey gasoline products blended with pentane. b) Management of change procedures were not implemented when old solid aluminum dispensing hoses were replaced with new flexible hoses manufactured by Tigerflex on meters that convey gasoline products blended with pentane including but not limited to Meter 83. Violation occurred 9-26-18
Recent events (3)
- — F (S) $0
- — C (S) $9472
- — Z (S) $9472
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Source
This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 343490199.