Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,214Inspections Most recent open 2026-07-16 Last loaded 2026-07-20

GREENVILLE, WI —

OSHA Inspection: ZEBRA TECHNOLOGIES CORP

Complaint inspection · Safety discipline

At a glance

On , OSHA opened a complaint safety inspection of ZEBRA TECHNOLOGIES CORP in W6369 LEVI DR., GREENVILLE, WI 54942 (NAICS 323111). OSHA activity number 343602561.

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Where did this inspection happen?

Establishment
ZEBRA TECHNOLOGIES CORP
Site address
W6369 LEVI DR.
City
GREENVILLE
State
WI
ZIP
54942
Mailing
W6369 LEVI DR., GREENVILLE, WI 54942

What kind of inspection was it?

Inspection type
Complaint (B)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
B

When did the case open and close?

Opened
Closing conference
Case closed
Last modified
Data loaded

Establishment context

NAICS code
323111
Employees
148
Ownership type
A

Citations

5 citations on file for this inspection.

1903.19 C01

Deleted Other-than-serious 2 instances 2 exposed
Issued
Abate by
Penalty
Initial $1063.00 · Current $0.00 Reduced

General-duty citation text

29 CFR 1903.19(c)(1):   The employer failed to certify to OSHA (the Agency) that the following item(s) were abated within 10 calendar days after the abatement date:  Zebra Technologies Corp, did not provide abatement certification within 10 calendar days after the abatement date on all the cited items.
Recent events (2)
  • — I (O) $0
  • — Z (O) $1063

1910.147 C07 I A

Serious Gravity 5 1 instance 60 exposed
Issued
Abate by
Penalty
Initial $7853.00 · Current $7853.00

General-duty citation text

29 CFR 1910.147(c)(7)(i)(A):  Each authorized employee shall receive training in the recognition of applicable hazardous energy sources, the type and magnitude of the energy available in the workplace, and the methods and means necessary for energy isolation and control:    Press and Die Cutting operator employees did not receiving training in the recognition of applicable hazardous energy sources, the type and magnitude of the energy available in their equipment, and the method and means necessary for energy isolation and control when changing cutting and perforating dies.
Recent events (2)
  • — I (S) $7853
  • — Z (S) $7853

1910.147 A02 II

Serious Gravity 5 4 instances 60 exposed
Issued
Abate by
Penalty
Initial $0.00 · Current $7500.00

General-duty citation text

29 CFR 1910.147(a)(2)(ii): Application of control. When servicing and/or maintenance which takes place during normal production operations and an employee is required to remove or bypass a guard or other safety device or an employee is to place any part of his or her body into an area on a machine or piece of equipment where work is actually performed upon the material being processed (point of operation) or where an associated danger zone exists during a machine operating cycle:    Employees were exposed to machine hazards associated with points of operations (cutting dies) and in-going nip points (rollers) when they engaged in servicing and maintenance activities on the:    a)  P-Series Press 722    b)  P-Series Press WP1001    c)  Die Cutter B30    d)  Die Cutter B10    The employer did not ensure that energy control application steps to control the electrical energy sources were implemented prior to allowing employees to remove, replace and adjust die cutters on the aforementioned equipment. The machines were not shut down or turned off prior to engaging in this servicing and maintenance activity.    As a result, the remaining applicable energy control elements, involving machine isolation [1910.147(d)(3)], lockout/tagout device application [1910.147(d)(4)], dissipation of residual energy [1910.147(d)(5)(i)], and verification of isolation [1910.147(d)(6)] were not implemented to protect employees from machine servicing hazards.
Recent events (2)
  • — I (S) $7500
  • — Z (S) $0

1910.212 A01

Deleted Serious Gravity 5 2 instances 6 exposed
Issued
Abate by
Penalty
Initial $7853.00 · Current $0.00 Reduced

General-duty citation text

29 CFR 1910.212(a)(1):  One or more methods of machine guarding shall be provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks. Examples of guarding methods are-barrier guards, two-hand tripping devices, electronic safety devices, etc.:    On or about November 15, 2018; one or more methods of machine guarding were not provided to protect operators and other employees in the machine area from hazards such as, but not limited to the in-going nip points of:    a)  The cutting and perforating die rollers of the P-Series Press 722    b)  The overhead ribbon guide and drive rollers of the P-Series Press WP1001
Recent events (2)
  • — I (S) $0
  • — Z (S) $7853

1910.212 A02

Deleted Serious Gravity 5 1 instance 4 exposed
Issued
Abate by
Penalty
Initial $0.00 · Current $0.00

General-duty citation text

29 CFR 1910.212(a)(2):  Guards shall be affixed to the machine where possible and secured elsewhere if for any reason attachment to the machine is not possible. The guard shall be such that it does not offer an accident hazard in itself.    On or about November 15, 2018, guards on the Die Cutter B30 were not affixed to the machine. The guards located on top of the machine above the cutting and perforating dies could be swung open and would not stop the equipment. Expanded metal guards on the side of the machine's frame were held in place with red tape. Drive rollers and portions of the cutting and perforating dies were located behind the unaffixed guards.
Recent events (2)
  • — I (S) $0
  • — Z (S) $0

More inspections in this industry (NAICS 323111)

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Source

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 343602561.