Safety Incidents OSHA Severe Injury Reports · 2015–2025
4,113,118Inspections Most recent open 2026-07-13 Last loaded 2026-07-17

OSHA Inspection: KAYCO COMPOSITES, LLC

Planned inspection · Health discipline

On , OSHA opened a planned health inspection of KAYCO COMPOSITES, LLC in 205 NORTH BAGDAD ROAD, GRAND PRAIRIE, TX 75050 (NAICS 326150). OSHA activity number 346615792.

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Site address
205 NORTH BAGDAD ROAD
City
GRAND PRAIRIE
State
TX
ZIP
75050
Mailing
205 NORTH BAGDAD ROAD, GRAND PRAIRIE, TX 75050
Inspection type
Planned (H)
Scope
Partial (B)
Discipline
Health
Advance notice
No
Union status
B
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
326150
Employees
33
Ownership type
A

6 citations on file for this inspection.

1910.29 B01

Serious Gravity 5 1 instance 1 exposed
Issued
Abate by
Penalty
Initial $7813.00 · Current $4688.00 Reduced
29 CFR  1910.29(b)(1): The employer did not ensure that  guardrail systems met the requirement that the top edge height of top rails, or equivalent guardrail system members, were 42 inches (107 cm), plus or minus 3 inches (8 cm), above the walking-working surface:  a) On or about April 6, 2023, and at times prior thereto, in production area, where the top rail on the guardrail leading to the manager's office was not 42 inches, plus or minus 3 inches, above the walking-working surface, and employees were exposed to fall hazards.
Recent events (2)
  • — I (S) $4687.8
  • — Z (S) $7813

1910.29 B02 I

Serious Gravity 5 1 instance 1 exposed
Issued
Penalty
Initial $0.00 · Current $0.00
29 CFR  1910.29(b)(2)(i): The employer did not ensure that guardrails met the requirement that midrails are installed at a height midway between the top edge of the guardrail system and the walking-working surface:  a) On or about April 6, 2023, and at times prior thereto,  in production area, where the guardrail leading to the manager's office was missing the midrail and employees were exposed to fall hazards.
Recent events (2)
  • — I (S) $0
  • — Z (S) $0

1910.134 C02 II

Serious Gravity 5 1 instance 1 exposed
Issued
Penalty
Initial $7969.00 · Current $4781.00 Reduced
29 CFR  1910.134(c)(2)(ii):The employer did not establish and implement those elements of a written program necessary to ensure that any employee using a respirator voluntarily was medically able to use that respirator, and that the respirator was cleaned, stored, and maintained so that its use does not present a health hazard to the user:  a) On or about April 6, 2023, and at times prior thereto, in the production area, where an employee was allowed to voluntarily wear a half mask respirator without a written respiratory program and the employer did not provide a respiratory medical evaluation and respirator use training to the employee before the respirator was used.
Recent events (2)
  • — I (S) $4781.4
  • — Z (S) $7969

1910.243 B02

Serious Gravity 5 1 instance 2 exposed
Issued
Penalty
Initial $5313.00 · Current $3188.00 Reduced
29 CFR  1910.243(b)(2):Airhose and hose connections used for conducting compressed air to utilization equipment was not designed for the pressure and service to which they were subjected:  a) On or about April 6, 2023 and at times prior thereto, in the production area of the facility, where employees were exposed to struck by hazards while operating air guns that had been attached to the supply airhose by a worm drive hose clamp that was not rated for the pressure it serviced.
Recent events (2)
  • — I (S) $3187.8
  • — Z (S) $5313

1904.32 A02

Other-than-serious 1 instance 2 exposed
Issued
Penalty
Initial $1562.00 · Current $937.00 Reduced
29 CFR  1904.32(a)(2): The Summary of Work-Related Injuries and Illnesses (OSHA Form 300A or equivalent) was not created, certified, or posted:  a) On or about April 6, 2023, and at time prior thereto, in the Kayco Composites, LLC establishment, where the OSHA 300A Summary for 2022 had not been created and there were recordable injuries that occurred in 2022.
Recent events (2)
  • — I (O) $937.2
  • — Z (O) $1562

1910.134 K06

Other-than-serious 1 instance 1 exposed
Issued
Penalty
Initial $877.00 · Current $526.00 Reduced
29 CFR  1910.134(k)(6):The employer did not provide the basic advisory information on respirators, as presented in Appendix D of 29 CFR 1910.134, in written or oral format to employees who wear respirators when such use was not required by the employer:  (a)  On or about April 6, 2023, and at times prior thereto, in the production area, where a production employee was allowed to wear a half face elastomeric respirator without having been given the advisory information in Appendix D of 29 CFR 1910.134, and the employee was exposed to hazards associated with improper use of respirators.
Recent events (2)
  • — I (O) $526.2
  • — Z (O) $877

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 346615792.