2,004,209Inspections Most recent open 2026-07-13 Last loaded 2026-07-17
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Inspection: TOYOTA MOTOR MANUFACTURING, ALABAMA, INC.

Referral inspection · Safety discipline

On , OSHA opened a referral safety inspection of TOYOTA MOTOR MANUFACTURING, ALABAMA, INC. in 1 COTTONVALLEY DRIVE NW, HUNTSVILLE, AL 35810 (NAICS 336310). OSHA activity number 346762453.

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Site address
1 COTTONVALLEY DRIVE NW
City
HUNTSVILLE
State
AL
ZIP
35810
Mailing
1 COTTONVALLEY DRIVE NW, HUNTSVILLE, AL 35810
Inspection type
Referral (C)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
B
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
336310
Employees
1400
Ownership type
A

5 citations on file for this inspection.

1910.147 C04 I

Deleted Serious Gravity 5 1 instance 3 exposed
Issued
Abate by
Penalty
Initial $12055.00 · Current $0.00 Reduced
29 CFR  1910.147(c)(4)(i): Procedures were not developed, documented and utilized for the control of potentially hazardous energy when employees were engaged in activities covered by this section:  (a) On or about May 16, 2023- Plug press, employees were exposed to struck-by and amputation hazards when lockout controls were not used when adjusting/repairing equipment such as, but not limited to, the plug press.
Recent events (3)
  • — F (S) $0
  • — C (S) $12055
  • — Z (S) $12055

1910.147 F01

Deleted Serious Gravity 5 1 instance 3 exposed
Issued
Abate by
Penalty
Initial $0.00 · Current $0.00
29 CFR  1910.147(f)(1): When lockout or tagout devices temporarily were removed from the energy isolating device and the machine or equipment was energized to test or position the machine, equipment or component thereof, the sequence of actions in 29 CFR 1910.147(f)(1)(i)-(v) were not followed:  (a) On or about May 16, 2023 - Plug press, employees were exposed to struck-by and amputation hazards when the required sequence of actions were not followed when troubleshooting equipment such as, but not limited to, the plug press.  The employee was not removed from the equipment prior to any removal of LOTO and equipment energization.
Recent events (3)
  • — F (S) $0
  • — C (S) $0
  • — Z (S) $0

1910.212 A03 II

Deleted Serious Gravity 5 1 instance 2 exposed
Issued
Abate by
Penalty
Initial $12055.00 · Current $0.00 Reduced
29 CFR  1910.212(a)(3)(ii): Point(s) of operation of machinery were not guarded to prevent employee(s) from having any part of their body in the danger zone(s) during operating cycle(s):  (a) On or about May 16, 2023 - Plug press, employees were exposed to struck-by hazards when the press was permitted to run with the plexiglass guard removed.
Recent events (3)
  • — F (S) $0
  • — C (S) $12055
  • — Z (S) $12055

1910.37 B04

Other-than-serious 1 instance 3 exposed
Issued
Abate by
Penalty
Initial $0.00 · Current $0.00
29 CFR  1910.37(b)(4): Signs were not posted along the exit access indicating the direction of travel to the nearest exit and exit discharge when the direction of travel to the exit or exit discharge was not immediately apparent:  (a) On or about May 23, 2023 - 1 Cottonvalley Drive NW, Huntsville, AL, employees were exposed to fire hazards when the exit sign over a door into the administration area was not visible when traveling along the aisle between TNGA and administration.
Recent events (3)
  • — F (O) $0
  • — C (O) $0
  • — Z (O) $0

1910.147 C04 II C

Deleted Other-than-serious 1 instance 3 exposed
Issued
Abate by
Penalty
Initial $0.00 · Current $0.00
29 CFR  1910.147(c)(4)(ii)(C): The energy control procedure did not clearly and specifically outline the steps for placement, removal and transfer of lockout devices or tagout devices and the responsibility for them:  (a) On or about May 23, 2023 - Plug press, employees were exposed to struck-by hazards when the procedure did not specify the order that locks were to be installed and the order that the locks were to be removed when lockout was performed.
Recent events (3)
  • — F (O) $0
  • — C (O) $0
  • — Z (O) $0

View TOYOTA MOTOR MANUFACTURING, ALABAMA, INC.'s full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 346762453.