OSHA Inspection: CENTRAHOMA PROCESSING LLC

Issued

2024-12-04 00:00:00

Abate by

2025-02-28 00:00:00

Penalty

Initial $6913.00 · Current $4000.00 Reduced

General-duty citation text

29 CFR 1910.119(d)(3)(i)(B): Information concerning the equipment of the process did not include a complete and accurate piping and instrument diagram.  On or about June 27, 2024 and at times prior thereto, at Stonewall Gas Plant, the employer did not ensure that piping and instrument diagram (P&ID)120084-PID-101 Rev. 5 was accurate.  The following, instruments or controls, are inaccurate in the P&ID to include, but is not limited to:  a.)	In P&ID 120084-PID-101 Rev. 5, the pressure indication transmitter (PIT) PIT-6074 was labeled incorrect. It should be labeled as PIT-6004.  b.)	In P&ID 120084-PID-101 Rev. 5, the pressure control (PC) PC-6004 was labeled incorrect. It should be labeled as pressure indicator PI-6004.  c.)	In P&ID 120084-PID-101 Rev. 5, the pressure PY-6004 was labeled incorrect. It should be labeled as pressure PY-6074.  d.)	In P&ID 120084-PID-101 Rev. 5, the relations among PC-6004, PY-6004, PY-6003, and FV-6003A/B are incorrect. PC-6004 should be labeled as PI-6004 and does not associate with flow control valves FV-6003A/B.

Issued

2024-12-04 00:00:00

Abate by

2025-02-28 00:00:00

Penalty

Initial $16131.00 · Current $9000.00 Reduced

General-duty citation text

29 CFR 1910.119(e)(3)(v): The process hazard analysis did not address facility siting:  On or about 6/27/2024, at Stonewall Gas Plant, the employer did not address facility sitting in last three (3) process hazard analyses, 2013 (initial), 2018 and 2023.

Issued

2024-12-04 00:00:00

Abate by

2025-02-28 00:00:00

Penalty

Initial $6913.00 · Current $4000.00 Reduced

General-duty citation text

29 CFR 1910.119(f)(3): The operating procedures were not reviewed as often as necessary to assure that they reflect current operating practice, including changes that result from changes in process chemicals, technology, and equipment, and changes to facilities. The employer did not annually certify that operating procedures were current and accurate.   a) On or about 6/27/2024, at Stonewall Gas Plant, the employer did not ensure that the "Inlet gas system procedures" were reviewed as often as necessary to assure that they reflect current operating practice.  The following items are listed in the procedure are inaccurate but not limited to:      1.	"PSV-6005 - Pressure relief valve sized for fire, set at 1200 psig." was listed in page 9.      2.	"LAH-6007 - High level alarm, set at 100%" was listed in page 9.      3.	"PAH-6074 - High pressure alarm, set at 1200 psig." was listed in page 9.      4.	"PAHH-6004 - High-high pressure alarm, set at 1200 psig." was listed in page 9     5.	"FV-6003A/B - Control valve is positioned based on a low select control scheme between pressure (PY-6004) at the slug                   catcher and flow (FY-6003) via the plant inlet meter FT-01" was listed in page 9 and 10.  b)  On or about 6/27/2024, at Stonewall Gas Plant, the employer did not ensure that the "Cryogenic Processing System procedure" were reviewed as often as necessary to assure that they reflect current operating practice.  The following items are listed in the procedure are inaccurate.      1.	In the "Alarms" table, the employer listed high level alarm LAH-404 with set point of 75%.     2.	In the "Alarms" table, the employer listed low level alarm LAL-404 with set point of 25%.     3.	In the "Control Loops and Analog Indication" table, the employer listed level indication control LIC-404 with a setpoint of RH                  at 100%.

Issued

2024-12-04 00:00:00

Abate by

2025-02-28 00:00:00

Penalty

Initial $16131.00 · Current $9000.00 Reduced

General-duty citation text

29 CFR 1910.119(j)(4)(i): The employer did not perform inspection and tests on process equipment.  Instance a) On or about 6/27/2024, at Stonewall Gas Plant, the employer did not perform inspections and tests on flow control valves FV-6003A/B (120084-PID-101 Rev. 5).   Instance b) On or about 6/27/2024, at Stonewall Gas Plant, the employer did not perform inspections and tests on interlock No. 13 (Associated with LAHH-103) (120084-PID-104 Rev. 5).   Instance c) On or about 6/27/2024, at Stonewall Gas Plant, the employer did not perform inspections and tests on a piping segment 211-B1-CS-10"-1"C from Demethanizer T-501 (PID-284-231 Rev.6) to product surge tank V-404 (PID-284-234 Rev.2).

Issued

2024-12-04 00:00:00

Penalty

Initial $0.00 · Current $0.00

General-duty citation text

29 CFR 1910.303(g)(2)(iii): Entrances to rooms and other guarded locations containing exposed live parts were not marked with conspicuous warning signs forbidding unqualified persons to enter.  On or about 6/27/2024, at Stonewall Gas Plant, the employer failed to mark entrances to 2 motor control centers (MCC1 and MCC 2) with conspicuous warning signs forbidding unqualified persons to enter.