Safety Incidents OSHA Severe Injury Reports · 2015–2025
4,113,118Inspections Most recent open 2026-07-13 Last loaded 2026-07-17

OSHA Inspection: CATALYNT SOLUTIONS, INC.

Complaint inspection · Health discipline

On , OSHA opened a complaint health inspection of CATALYNT SOLUTIONS, INC. in 240 FOSTER AVENUE, BENSENVILLE, IL 60106 (NAICS 325411). OSHA activity number 348275322.

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Site address
240 FOSTER AVENUE
City
BENSENVILLE
State
IL
ZIP
60106
Mailing
240 FOSTER AVENUE, BENSENVILLE, IL 60106
Inspection type
Complaint (B)
Scope
Partial (B)
Discipline
Health
Advance notice
No
Union status
B
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
325411
Employees
12
Ownership type
A

5 citations on file for this inspection.

1910.29 B01

Serious Gravity 5 2 instances 1 exposed
Issued
Abate by
Penalty
Initial $5296.00 · Current $4000.00 Reduced
29 CFR  1910.29(b)(1):Guardrail systems. The employer must ensure guardrail systems meet the following requirements: The top edge height of top rails, or equivalent guardrail system members, are 42 inches (107 cm), plus or minus 3 inches (8 cm), above the walking-working surface. The top edge height may exceed 45 inches (114 cm), provided the guardrail system meets all other criteria of paragraph (b) of this section (see Figure D-11).  a. On or about May 27, 2025, employees were exposed to a fall hazard.  Employees were working on Tank M 17 with the top edge height of the rail less than 42 inches, above the walking working surface.  Abatement certification is required for this item in accordance with the requirements of 29 CFR 1903.13(c).
Recent events (2)
  • — I (S) $4000
  • — Z (S) $5296

1910.134 C01

Deleted Serious Gravity 1 1 instance 2 exposed
Issued
Abate by
Penalty
Initial $3972.00 · Current $0.00 Reduced

Hazardous substances 2260

29 CFR 1910.134(c)(1):In any workplace where respirators are necessary to protect the health of the employee or whenever respirators are required by the employer, the employer shall establish and implement a written respiratory protection program that included the provisions in 29 CFR 1910.134(c)(1)(i)-(ix) with worksite-specific procedures:   On or about May 27, 2025, the employer did not develop and implement a written respiratory protection program with worksite specific procedures for respirator use that included all provisions in 29 CFR 1910.134(c)(1)(i)-(ix).  The employer, Catalynt Solutions, Inc., required employees to wear respirators while exposed to respiratory hazards such as sodium hydroxide in  Tank M-17.  The employees were required to wear respirators, 3M 6502 half face respirator series, to protect from the airborne hazards.  Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.13(d).
Recent events (2)
  • — I (S) $0
  • — Z (S) $3972

1910.134 E01

Other-than-serious Gravity 1 1 instance 2 exposed
Issued
Abate by
Penalty
Initial $0.00 · Current $0.00

Hazardous substances 14302260

29 CFR 1910.134(e)(1):The employer did not provide a medical evaluation to determine the employee's ability to use a respirator before the employee was fit tested or required to use the respirator in the workplace:  On or about May 27, 2025, employees were required to wear 3M Half Face respirator 6502 QL series while mixing products caustic soda. The employees were not medically evaluated to determine the employee's ability to use a respirator before the employee is fit tested, or required to use the respirator in the workplace.   Abatement certification is required for this item in accordance with the requirements of 29 CFR 1903.19(c).
Recent events (2)
  • — I (O) $0
  • — Z (S) $0

1910.132 A

Other-than-serious 1 instance 7 exposed
Issued
Abate by
Penalty
Initial $0.00 · Current $0.00

Hazardous substances 14302260

29 CFR  1910.132(a):Protective equipment, including personal protective equipment for eyes, face, head, and extremities, protective clothing, respiratory devices, and protective shields and barriers, were not provided, used, and maintained in a sanitary and reliable condition wherever it is necessary by reason of hazards of processes or environment, chemical hazards, radiological hazards, or mechanical irritants encountered in a manner capable of causing injury or impairment in the function of any part of the body through absorption, inhalation or physical contact.  On or about May 13, 2025, employees were exposed to corrosive materials.  Employees were dumping corrosive materials such as Hydrochloric acid into vessels/mixers.  The employer failed to provide protective equipment such as but not limited to chemical resistant clothing, to employees when exposed to corrosive materials.    Abatement certification is required for this item in accordance with the requirements of 29 CFR 1903.19(c).
Recent events (2)
  • — I (O) $0
  • — Z (O) $0

1910.1200 E01

Other-than-serious 1 instance 2 exposed
Issued
Abate by
Penalty
Initial $0.00 · Current $0.00

Hazardous substances 14302260

29 CFR 1910.1200(e)(1):Employers shall develop, implement, and maintain at each workplace, a written hazard communication program which at least describes how the criteria specified in paragraphs (f), (g), and (h) of this section for labels and other forms of warning, safety data sheets, and employee information and training will be met, and which also includes the following:  1. Labels and other forms of warning; 2.List of the hazardous chemicals  3. Methods to inform employees of the hazards on non-routine tasks;   Tank M-17- On or about May 27, 2025, employees dumping bags of raw material into the tank M-17 were exposed to respiratory and chemical hazards specifically corrosive materials, such as but not limited to caustic soda beads.  The employer did not develop, implement, and or maintain at the workplace a written hazard communication program which describes how the criteria specified in 29 CFR 1910.1200(f), (g), and (h) of this section for labels and other forms of warning, list of hazardous chemicals, and methods to inform employees of the hazards of non-routine tasks.   Abatement documentation is required for this item in accordance with the requirements of 29 CFR 1903.19(d).
Recent events (2)
  • — I (O) $0
  • — Z (O) $0

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 348275322.