1,224,460Inspections Most recent open 2026-07-13 Last loaded 2026-07-16
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Inspection: POLYFILL, LLC

Complaint inspection · Safety discipline

On , OSHA opened a complaint safety inspection of POLYFILL, LLC in 960 N. VANDEMARK RD., SIDNEY, OH 45365 (NAICS 336399). OSHA activity number 340647601.

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Establishment
POLYFILL, LLC
Site address
960 N. VANDEMARK RD.
City
SIDNEY
State
OH
ZIP
45365
Mailing
960 N. VANDEMARK RD., SIDNEY, OH 45365
Inspection type
Complaint (B)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
B
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
336399
Employees
50
Ownership type
A

4 citations on file for this inspection.

1910.23 C01

Serious Gravity 5 1 instance 14 exposed
Issued
Penalty
Initial $3500.00 · Current $2625.00 Reduced
29 CFR 1910.23(c)(1): Open-sided floors and/or platforms four feet or more above adjacent floor or ground level were not guarded with standard railings (or equivalent):    A)    Polyfill, LLC, located at 960 North Vandemark Road, Sidney, OH 45365: On or about May 7, 2015, the employer failed to ensure that open-sided platform/catwalk, located at the top of the mezzanine on Line # 2, was equipped with standard railing in accordance with 29 CFR 1910.23(e). Employees were exposed to a fall hazard of approximately 10 feet from the floor of the platform/catwalk to the grade floor below.
Recent events (2)
  • — I (S) $2625
  • — Z (S) $3500

1910.147 C04 I

Serious Gravity 10 1 instance 14 exposed
Issued
Abate by
Penalty
Initial $4900.00 · Current $4025.00 Reduced
29 CFR 1910.147(c)(4)(i): Procedures were not developed, documented and utilized for the control of potentially hazardous energy when employees were engaged in activities covered by this section    A)    Polyfill, LLC, located at 960 North Vandemark Road, Sidney, OH 45365: On or about May 11, 2015, the employer did not ensure that employees utilized established energy control procedures to control hazardous energy of the calendar rolls on Line # 2. Employees did not control all hazardous energy sources such as, but not limited to, electrical and hydraulic before performing activities such as, but not limited to, threading plastic through four calendar rollers inside the calendar house. Employees were exposed to hazards associated with unexpected start-up of the rollers while all hazardous energy sources were not controlled prior to conducting work.
Recent events (2)
  • — I (S) $4025
  • — Z (S) $4900

1910.147 D

Serious Gravity 10 1 instance 14 exposed
Issued
Abate by
Penalty
Initial $0.00 · Current $0.00
29 CFR 1910.147(d): The established procedure for the application of energy control (the lockout or tagout procedures) did not cover the actions listed in and was not done in sequence as required by 29 CFR 1910.147(d)(1)-(6):   A)    Polyfill, LLC, located at 960 North Vandemark Road, Sidney, OH 45365: On or about May 11, 2015, the employer did not ensure that all the steps outlined in 29 CFR 1910.147(d) and required for the control of the hazardous energy sources such as, but not limited to, electrical and hydraulic were followed before employees conducted activities such as, but not limited to, threading plastic through four calendar rollers inside the calendar house on Line # 2. Employees were exposed to hazards associated with unexpected start-up of the rollers while all hazardous energy sources were not controlled prior to conducting work.
Recent events (2)
  • — I (S) $0
  • — Z (S) $0

1910.147 C07 I

Serious Gravity 10 1 instance 14 exposed
Issued
Abate by
Penalty
Initial $4900.00 · Current $0.00 Reduced
29 CFR 1910.147(c)(7)(i): The employer did not provide adequate training to ensure that employees acquired the knowledge and skills required for the safe application, usage and removal of energy control devices:     A)    Polyfill, LLC, located at 960 North Vandemark Road, Sidney, OH 45365: On or about May 11, 2015, the employer failed to properly train employees to lockout/tagout the calendar rolls on Line # 2 before employees conducted activities such as, but not limited to, threading plastic through four calendar rollers inside the calendar house. Employees were exposed to hazards associated with unexpected start-up of the rollers while all hazardous energy sources were not controlled prior to conducting work.
Recent events (2)
  • — I (S) $0
  • — Z (S) $4900

View POLYFILL, LLC's full OSHA safety record →

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 340647601.