Safety Incidents OSHA Severe Injury Reports · 2015–2025
5,189,645Inspections Most recent open 2026-07-16 Last loaded 2026-07-20

OSHA Inspection: MASTER HALCO, INC (OLNEY MFG. 076)

Referral inspection · Safety discipline

On , OSHA opened a referral safety inspection of MASTER HALCO, INC (OLNEY MFG. 076) in 4633 E RADIO TOWER LN, OLNEY, IL 62450 (NAICS 332618). OSHA activity number 347582066.

Watch Master Halco, INC (Olney MFG. 076) — free Get an email when a new federal OSHA severe-injury report for Master Halco, INC (Olney MFG. 076) is published. One employer, no account, unsubscribe in one click.
Site address
4633 E RADIO TOWER LN
City
OLNEY
State
IL
ZIP
62450
Mailing
4633 EAST RADIO TOWER LANE, OLNEY, IL 62450
Inspection type
Referral (C)
Scope
Partial (B)
Discipline
Safety
Advance notice
No
Union status
B
Opened
Closing conference
Case closed
Last modified
Data loaded
NAICS code
332618
Employees
35
Ownership type
A

3 citations on file for this inspection.

1910.147 C06 I

Serious Gravity 1 1 instance 7 exposed
Issued
Penalty
Initial $7604.00 · Current $7604.00
29 CFR 1910.147(c)(6)(i):  The employer did not conduct a periodic inspection of the energy control procedure at least annually to ensure that the procedure and the requirement of this standard were being followed:  On and before December 5, 2024, the employer had not conducted a periodic inspection of the energy control procedure titled, "Lock Out Tag Out Procedure - Extruder (All)" in accordance with 1910.147(c)(6)(i)(A-D).  Extruders were frequently locked out by operators for servicing.
Recent events (1)
  • — Z (S) $7604

1910.147 D

Serious Gravity 5 1 instance 7 exposed
Issued
Abate by
Penalty
Initial $12676.00 · Current $12676.00
29 CFR 1910.147(d): The established procedure for the application of energy control (the lockout or tagout procedures) did not cover the actions listed in and was not done in sequence as required by 29 CFR 1910.147(d)(1)-(6):  On or about June 13, 2024, employees were exposed to machine hazards associated with moving parts during servicing of the Lines 1 & 2 Davis-Standard Extruder.  The employer failed to implement energy control application steps as the machine was not shut down to perform the servicing work [per the 1910.147(d)(2) requirements].  As a result, the remaining applicable energy control elements, involving machine isolation [(d)(3)], LOTO device application [(d)(4)], dissipation of residual energy [(d)(5)(i)], and verification of isolation [(d)(6)], were not implemented to protect employees from machine servicing hazards.
Recent events (1)
  • — Z (S) $12676

1910.147 C04 II

Other-than-serious 1 instance 7 exposed
Issued
Abate by
Penalty
Initial $0.00 · Current $0.00
29 CFR 1910.147(c)(4)(ii):  The procedures did not clearly and specifically outline the scope, purpose, authorization, rules, and techniques to be utilized for the control of hazardous energy, and the means to enforce compliance including, but not limited to, 29 CFR 1910.147(c)(4)(ii)(A-D):  On and before December 5, 2024, the employers Lock Out Tag Out Procedure for Extruders, used by employees on a daily basis, did not contain the necessary information.  Deficiencies include but are not limited to: a) The document directs employees to lockout the machine, "anytime there is a mechanical problem" but does not address thermal energy. b) Specific detail for testing the portion of the extruder being serviced to determine and verify the effectiveness of lockout was not provided.
Recent events (1)
  • — Z (O) $0

This record is reproduced from the U.S. Department of Labor Open Data API (OSHA inspection dataset). The original IMIS detail view is available at OSHA's Establishment Search for activity number 347582066.