IL—Federal OSHA workplace-safety record

Illinois

6,336 severe-injury reports between 2015-01-03 and 2025-10-31, 55,051 OSHA inspections, and 100,786 Form 300/301 injury filings on federal record in Illinois.

6,336Severe injuries

5,041Hospitalizations

55,051OSHA inspections

100,786Injury filings

Employers with the most severe injuries in Illinois

# Employer Severe-injury reports

1 U.S. Postal Service 35 2 Caterpillar, Inc. 29 3 UPS 23 4 Continental Tire The Americas, LLC 21 5 Titan Wheel Corporation of Illinois 21 6 Menard, Inc. 20 7 Walmart, Inc. 17 8 Gilster-Mary Lee Corporation 16 9 Keystone Consolidated Industries, Inc. 16 10 Pactiv, LLC 14

Cities in Illinois

# City Records on federal OSHA file

1 Chicago, IL 35,217 2 Rockford, IL 3,128 3 Joliet, IL 2,540 4 Aurora, IL 2,164 5 Hodgkins, IL 2,061 6 Peoria, IL 2,011 7 Urbana, IL 1,957 8 Elk Grove Village, IL 1,822 9 Springfield, IL 1,739 10 Normal, IL 1,684 11 Des Plaines, IL 1,613 12 Champaign, IL 1,501 13 Evanston, IL 1,469 14 Naperville, IL 1,301 15 Decatur, IL 1,269 16 Franklin Park, IL 1,269 17 Schaumburg, IL 1,257 18 Addison, IL 1,219 19 Skokie, IL 1,163 20 Carol Stream, IL 1,158 21 Romeoville, IL 1,156 22 Quincy, IL 1,134 23 Melrose Park, IL 1,124 24 Matteson, IL 1,056 25 Bolingbrook, IL 1,046 26 Arlington Heights, IL 1,028 27 Elgin, IL 1,004 28 Northbrook, IL 989 29 Mt. Vernon, IL 981 30 Belleville, IL 978 31 Bedford Park, IL 967 32 Palatine, IL 967 33 Danville, IL 835 34 Rock Island, IL 829 35 Wheeling, IL 828 36 Bloomington, IL 811 37 Monee, IL 808 38 Glenview, IL 790 39 Downers Grove, IL 756 40 Batavia, IL 747 41 Elmhurst, IL 720 42 Dekalb, IL 702 43 Kankakee, IL 694 44 Waukegan, IL 669 45 Niles, IL 668 46 Mchenry, IL 662 47 Mount Vernon, IL 639 48 Alsip, IL 638 49 Cicero, IL 626 50 East Moline, IL 624

Example incidents

Great Dane Ltd. Partnership KEWANEE, ILLINOIS · 2025-10-31 · Caught or wedged between objects nonrunning
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
Takeda Pharmaceuticals U.S.A., Inc. ROUND LAKE, ILLINOIS · 2025-10-31 · Fall on same level unspecified
An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.
TSA Processing - Montgomery MONTGOMERY, ILLINOIS · 2025-10-30 · Struck by discharged object or substance
A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.
AbbVie Inc. NORTH CHICAGO, ILLINOIS · 2025-10-30 · Nonroadway noncollision jack-knifed or ran off driving surface
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.
Olympia Food Industries Inc. FRANKLIN PARK, ILLINOIS · 2025-10-30 · Caught, entangled in running powered equipment normal operation
An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.
SIH Memorial Hospital of Carbondale CARBONDALE, ILLINOIS · 2025-10-29 · Fall on same level due to slip or trip
An employee slipped on water in a hospital hallway, fell, and landed on his left hip. He suffered a contusion and fracture to the hip.

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Source: federal OSHA Severe Injury Reports, inspections, and ITA Form 300/301 filings. Counts reflect federal jurisdiction only.