Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 70,589Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #1002443

CLOW VALVE COMPANY

Event
BURN, FURNACE, PROTECTIVE CLOTHING, LADLE, MOLTEN METAL
NAICS
000000
Inspection type
Accident-driven
Activity number
#104237029
Employer profile
CLOW VALVE COMPANY
Summary number
1002443
Report ID
751910

Event description

EMPLOYEE DIED FROM MOLTEN BRASS BURNS

Investigation abstract

On May 9, 1989, Employee #1 was operating a brass furnace melting scrap brass ri he other was a fault or crack in the silica carbide lining of the crucible that held the brass. The crucible was manufactured by the Ferro Corporation and the f urnace by Asea Brown-Boveri Incorporated. ngs. Employee #1 had just poured approximately 500 pounds of brass into the pour er ladle and was apparently in position in front of the furnace to begin chargin g (adding more scrap brass) to the molten bath, when approximately 800-1000 poun ds of molten brass sprayed out onto Employee #1 and area surrounding the furnace . Employee #1 died from severe burn injuries despite wearing face protection and heat resistant gloves. It had not been conclusively determined what actually ca used the brass to spray out of the furnace but two possibilities were considered . One was the introduction of wet or contaminated brass to the molten bath and t

Victim

  1. #1 Fatality Age 32 Male

    Nature of injury
    Burn/Scald(Heat) (5)
    Part of body
    MULTIPLE (19)
    Accident type
    OTHER (14)
    Source of injury
    FIRE/SMOKE (16)
    Occupation
    Furnace, kiln and oven operators (766)
    Human factor
    INSUF/LACK/PROTCV WRK CLTHG/EQUIP (20)
    Environmental factor
    FLAMMABLE LIQ/SOLID EXPOSURE (10)
    Task assigned
    Task regularly assigned (1)

Labels are OSHA's own, from the code dictionary published with the accident-investigation file. The raw code is shown beside each one so this page can be reconciled against OSHA's bulk data. OSHA notes that nature of injury, part of body, source of injury and accident type in this file are not coded to the Occupational Injury and Illness Classification System, and that the occupation titles are not standardised — so these values are not directly comparable with the OIICS-coded severe injury reports.