104,543Records 70,659Employers 84,666Hospitalizations 27,563Amputations 2015-01-01 2025-09-30
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #14199806

RESPIRATORY,TRICHLOROETHANE,UNCONSCIOUSNESS,ALCOHOL,CONFINED SPACE,HEADACHE,INHALATION,DIZZINESS,TOXIC FUMES,TANK

Event
RESPIRATORY,TRICHLOROETHANE,UNCONSCIOUSNESS,ALCOHOL,CONFINED SPACE,HEADACHE,INHALATION,DIZZINESS,TOXIC FUMES,TANK
Linked inspection
No inspection record linked to this accident's victims.
Summary number
14199806
Report ID
352450

Event description

EXPOSED TO ALCOHOL AND TRICHLOROETHANE FUMES IN TANK

Investigation abstract

ON THE EVENING OF MARCH 28, 1985, FIVE EMPLOYEES ENTERED ONE OF THE THREE SOLUBL AVITY DRAIN LINES. WHEN EMPLOYEE #1 PNUEMATICALLY VACUUMED THE TANK'S RESIDUE, T HE AGITATION CAUSED THE VAPORIZATION OF THE TRICHLOROETHANE UNDER THE WATER-SOLU BLE OIL. THE THREE EMPLOYEES WHO RESCUED EMPLOYEE #2 POSITIVELY IDENTIFIED THE V APORS AS TRICHLOROETHANE. NO RESPIRATORS WERE WORN DURING THE CLEANING OR DURING THE RESCUE. THE TANK HAD NOT BEEN VENTILATED BY FORCED AIR METHOD PRIOR TO OR D URING ENTRY. NO TESTING OF THE TANK'S ATMOSPHERE FOR ISOPROPYL ALCOHOL, 1,1,1, T HRICHLOROETHANE OR OXYGEN DEFICIENCY WAS DONE. THE EMPLOYEES WERE NOT TRAINED IN RESCUE PROCEDURES OR CPR. NO LIFELINES OR HARNESS WAS USED. THE LUBRICANT DRAIN LINES AND OTHER LINES INTO THIS SECTION WERE NOT BLANKED OR DISCONNECTED. EMPLO YEE SYMPTOMS INCLUDED SEVERE HEADACHE, LOSS OF MEMORY, FAINTNESS AND DIZZINESS. E OIL SECTIONS OF THE DRAINED SOLUBLE OIL LUBRICANT/COOLANT TANK ON THE CONTINUO A BULK SAMPLE ANALYSIS SHOWED 0.63% V/V ISOPROPYL ALCOHOL AND 0.29% V/V 1,1,1, T RICHLOROETHANE. US COPPER CASTING-TO-ROD MILLING LINE. EMPLOYEE #1 ENTERED THE SECTION TO CLEAN IT OF COOPER OXIDE PARTICULATE AND LUBRICANT. AFTER A HALF HOUR HE SMELLED ALCOH OL AND LEFT THE SPACE. HE TOLD NO ONE ABOUT THE ALCOHOL SMELL. EMPLOYEE #2 ENTER ED THE SECTION. HE WAS RENDERED UNCONSCIOUS WITHIN A FEW MINUTES. EMPLOYEES #3 T HROUGH #5 THEN ENTERED THE SECTION TO RESCUE EMPLOYEE #2. THE SOLUBLE OIL CONTAI NS WATER, 5% OIL AND 1% ISOPROPYL ALCOHOL. 1,1,1, TRICHLOROETHANE WAS USED TO CL EAN THE LINE'S ROLLER MILL. SOME OF IT HAD DRAINED BACK INTO THE TANK THROUGH GR

Victims (5)

  1. #1 Hospitalized Age 51 M

    Nature of injury
    21
    Part of body
    29
    Event type
    8
    Source
    9
    Occupation code
    719
    Human factor
    17
    Environmental factor
    7
    Hazardous substance
    1720
    Task assigned
    2
  2. #2 Hospitalized Age 49 M

    Nature of injury
    21
    Part of body
    29
    Event type
    8
    Source
    9
    Occupation code
    873
    Human factor
    17
    Environmental factor
    7
    Hazardous substance
    1720
    Task assigned
    2
  3. #3 Hospitalized Age 48 M

    Nature of injury
    21
    Part of body
    29
    Event type
    8
    Source
    9
    Occupation code
    719
    Human factor
    17
    Environmental factor
    7
    Hazardous substance
    1720
    Task assigned
    2
  4. #4 Hospitalized Age 45 M

    Nature of injury
    21
    Part of body
    29
    Event type
    8
    Source
    9
    Occupation code
    719
    Human factor
    17
    Environmental factor
    7
    Hazardous substance
    1720
    Task assigned
    2
  5. #5 Hospitalized Age 50 M

    Nature of injury
    21
    Part of body
    29
    Event type
    8
    Source
    9
    Occupation code
    633
    Human factor
    17
    Environmental factor
    7
    Hazardous substance
    1720
    Task assigned
    2

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.