105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #14215545

SEVERED,MAINTENANCE,WORK RULES,ROLLER--MACH/PART,CRUSHED,BOLT,LEG

Event
SEVERED,MAINTENANCE,WORK RULES,ROLLER--MACH/PART,CRUSHED,BOLT,LEG
Linked inspection
No inspection record linked to this accident's victims.
Summary number
14215545
Report ID
454510

Event description

EMPLOYEE KILLED WHEN LARGE MACHINE ROLL STRUCK HIM

Investigation abstract

EMPLOYEE #1 WAS APPLYING A PLY BOND COATING TO THE EDGE OF A WOVEN PLASTIC ROLL. THE CAN IS 36 INCHES IN DIAMETER, 330 INCHES LONG, WEIGHS 21,334 POUNDS AND WAS MOUNTED 54 INCHES ABOVE THE FLOOR. NUMEROUS SEVERE INJURIES, INCLUDING A SEVERED RIGHT LEG AND INTERNAL TRAUMA, RESULTED IN THE DEATH OF THE EMPLOYEE. THE PLASTIC ROLL WAS STRETCHED BETWEEN TWO ROLLERS (CANS), 25 FEET APART, OF A FINISHING MACHINE. HE WAS SITTING ON A STOOL NEAR ONE OF THE CANS AND BETWEEN TH E CANS (THE FABRIC BEING PROCESSED WAS NARROWER THAN THE CANS). THE STANDS WHICH SUPPORT THE CANS ARE HELD IN PLACE BY MOUNTING BOLTS. THESE BOLTS ARE STRESSED DAILY DUE TO THE TENSION APPLIED WHEN THE FABRIC IS STRETCHED BETWEEN THE CANS. AT THE TIME OF THE ACCIDENT THE TENSION BEING APPLIED TO THE FABRIC WAS WELL BEL OW THE MAXIMUN ALLOWABLE, BUT THE MOUNTING BOLTS ON THE CAN NEAREST THE EMPLOYEE SNAPPED, CAUSING THE CAN TO FALL ONTO HIM AND ROLL OVER HIM AT THE GROIN AREA.

Victim

  1. #1 Fatality Age 37 M

    Nature of injury
    3
    Part of body
    19
    Event type
    6
    Source
    26
    Occupation code
    725
    Human factor
    11
    Environmental factor
    6
    Task assigned
    1

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