105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #14236780

RESPIRATORY,WORK RULES,INHALATION,CHLORINE,EXPLOSION,CHEMICAL REACTION

Event
RESPIRATORY,WORK RULES,INHALATION,CHLORINE,EXPLOSION,CHEMICAL REACTION
Linked inspection
No inspection record linked to this accident's victims.
Summary number
14236780
Report ID
953210

Event description

4 EMPLOYEES EXPOSED TO CHLORINE GAS

Investigation abstract

EMPLOYEES #1 THROUGH #4 WERE DECOMMISSIONING AN ELECTROPLATING PRODUCTION LINE. THE ACIDS AND CAUSTIC STRIPPING SOLUTIONS WERE BEING TRANSFERRED TO 55 GALLON DR UMS FOR DISPOSAL. ENDPLATE AD482, CONTAINING SULFURIC ACID AND AMMONIUM CHLORIDE , WAS DRAINED INTO A RECENTLY WASHED 55 GALLON DRUM. THE ENDPLATE AD482 REACTED WITH RESIDUAL WATER, CREATING EXCESSIVE HEAT AND PRESSURE. THE REACTION RELEASED CHLORINE GAS FROM THE SOLUTION AND THE RESULTING PRESSURE CAUSED THE SEALED DRU M TO EXPLODE.

Victims (5)

  1. #1 Non-hospitalized injury Age 27 M

    Nature of injury
    21
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    224
    Human factor
    11
    Environmental factor
    7
    Hazardous substance
    0640
    Task assigned
    1
  2. #2 Non-hospitalized injury Age 34 M

    Nature of injury
    21
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    224
    Human factor
    11
    Environmental factor
    7
    Hazardous substance
    0640
    Task assigned
    1
  3. #3 Non-hospitalized injury Age 26 M

    Nature of injury
    21
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    224
    Human factor
    11
    Environmental factor
    7
    Hazardous substance
    0640
    Task assigned
    1
  4. #4 Non-hospitalized injury Age 37 M

    Nature of injury
    21
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    224
    Human factor
    11
    Environmental factor
    7
    Hazardous substance
    0640
    Task assigned
    1
  5. #981 Degree 0 Age 0

    Nature of injury
    0
    Part of body
    0
    Event type
    0
    Source
    0
    Occupation code
    0
    Human factor
    0
    Environmental factor
    0
    Task assigned
    0

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.