104,543Records 70,659Employers 84,666Hospitalizations 27,563Amputations 2015-01-01 2025-09-30
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #14258917

BURN,BUTANE,FLAMMABLE VAPORS,FIRE,EXPLOSION

Event
BURN,BUTANE,FLAMMABLE VAPORS,FIRE,EXPLOSION
Linked inspection
No inspection record linked to this accident's victims.
Summary number
14258917
Report ID
625700

Event description

FIRE AND EXPLOSION OF A BUTANE CLOUD

Investigation abstract

ON THE MORNING OF AUGUST 1, 1984, EMPLOYEE #1 WAS WORKING AT A SALT DOME WHERE B ANE LEAK. THE SOURCE OF IGNITION IS STILL UNDETERMINED. A POSSIBLE CAUSE OF THE LEAK MAY BE A FAILURE IN THE CASING OR THE VALVES. THE WELLHEAD AREA IS A CLASS I, DIVISION 2 LOCATION. THE ENTIRE AREA INSIDE THE FENCE 1S A "NO SMOKING/NO OPE N FLAME " AREA. A RECOMMENDATION WAS MADE THAT ONLY APPROVED DESIGNATED EQUIPMEN T FOR CLASS 1, DIVISION 2 LOCATIONS BE USED NEAR THE WELLHEAD AREAS. UTANE WAS STORED (850,000 BARRELS CAPACITY). HE HAD FINISHED CHECKING WELLHEAD # 5-1. HE WAS DRIVING A CUSHMAN TRUCKSTER (MODEL #898302-75101) WHICH WAS ELECTRIC ALLY OPERATED. HE DROVE THE TRUCKSTER INTO A BUTANE CLOUD. A FLASH FIRE AND EXPL OSION RESULTED, CAUSING SEVERE BURNS OVER 85 TO 90% OF EMPLOYEE #1'S BODY. BRINE WATER FROM A PIT IS USED TO MOVE BUTANE OUT OF THE DOME AND INTO THE PIPELINE S YSTEM. THE BUTANE APPARENTLY LEAKED INTO THE RETURNING BRINE CASING AND PROCEEDE D TO A PIT WHERE A CLOUD FORMED. THE COMPANY WILL PULL THE WELLHEAD WHEN ALL HYD ROCARBON PRODUCT HAS BEEN REMOVED AND ATTEMPT TO DETERMINE THE SOURCE OF THE BUT

Victim

  1. #1 Fatality Age 30 M

    Nature of injury
    5
    Part of body
    4
    Event type
    14
    Source
    19
    Occupation code
    999
    Human factor
    4
    Environmental factor
    7
    Hazardous substance
    0420
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.