105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #14289623

VAPOR,CONFINED SPACE,PPE,WORK RULES,TOXIC ATMOSPHERE,STORAGE TANK,TOXIC FUMES,OVEREXPOSURE,RESPIRATOR

Event
VAPOR,CONFINED SPACE,PPE,WORK RULES,TOXIC ATMOSPHERE,STORAGE TANK,TOXIC FUMES,OVEREXPOSURE,RESPIRATOR
Linked inspection
No inspection record linked to this accident's victims.
Summary number
14289623
Report ID
355121

Event description

Employee hospitalized after overexposure to TDI vapors

Investigation abstract

Employees #1 through #3 were removing toluene-2,4-diisocyante (TDI) residue from an 8,000 gallon storage tank that had recently been shipped in from another pla nt. Because of faulty procedures and improper controls, the employees were expos ed to TDI vapors. Employee #1 was hospitalized. The chemical residue had suppose dly been neutralized prior to shipment. In addition, the employer had not assure d that the proper confined space entry procedures were followed (permit issued, tests conducted, and atmosphere evaluated). The employees were not equipped with the proper respirators and the area was not ventilated. The training was adequa te and the appropriate rescue personnel and equipment were on hand.

Victims (3)

  1. #1 Hospitalized Age 23 M

    Nature of injury
    2
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    756
    Human factor
    18
    Environmental factor
    7
    Hazardous substance
    2470
    Task assigned
    2
  2. #2 Non-hospitalized injury Age 26 M

    Nature of injury
    2
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    756
    Human factor
    18
    Environmental factor
    7
    Hazardous substance
    2470
    Task assigned
    2
  3. #3 Non-hospitalized injury Age 21 M

    Nature of injury
    2
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    756
    Human factor
    18
    Environmental factor
    7
    Hazardous substance
    2470
    Task assigned
    2

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.