Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #14305882

DONNELLY PRINTING COMPANY INC

Event
BURN, STATIC ELECTRICITY, FLAMMABLE VAPORS, CLEANING, FIRE, TOLUENE, EXPLOSION, SPARK
NAICS
000000
Inspection type
Accident-driven
Activity number
#15145071
Employer profile
DONNELLY PRINTING COMPANY INC
Summary number
14305882
Report ID
454712

Event description

TOLUENE VAPORS IGNITED, BURNING EMPLOYEES

Investigation abstract

TWO EMPLOYEES, A ROLLTENDER AND ASSISTANT PRESSMAN, WORKING ON LEVEL ONE OF PRIN TER #827, WERE POURING TOLUENE FROM TALLOW CANS ONTO THE WEB TO CLEAN THE IDLERS . A SUDDEN EXPLOSION AND RESULTING FIRES OCCURRED. THE TWO EMPLOYEES SUSTAINED S ECOND AND THIRD DEGREE BURNS. THE PRESSMAN ON THE THIRD LEVEL OF PRINTER #827 WA S BURNED, AS THE FIRE FOLLOWED THE VAPORS WHICH HAD RISEN TO THE THIRD LEVEL. A HOIST OPERATOR, STANDING NEXT TO PRESS #827, WAS BURNED AS WELL. A ROLLTENDER FR OM PRESS #828 WAS BURNED WHEN HE HELPED PUT A FIRE BLANKET ON ONE OF THE BURNED EMPLOYEES. THE FIRE AND EXPLOSION ARE THOUGHT TO BE THE RESULT OF A STATIC SPARK WHICH IGNITED THE TOLUENE VAPORS.

Victims (5)

  1. #1 Hospitalized Age 30 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    16
    Occupation code
    734
    Human factor
    6
    Environmental factor
    7
    Hazardous substance
    2460
    Task assigned
    1
  2. #2 Hospitalized Age 25 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    16
    Occupation code
    734
    Human factor
    6
    Environmental factor
    7
    Hazardous substance
    2460
    Task assigned
    1
  3. #3 Hospitalized Age 25 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    16
    Occupation code
    848
    Human factor
    6
    Environmental factor
    7
    Hazardous substance
    2460
    Task assigned
    1
  4. #4 Hospitalized Age 30 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    16
    Occupation code
    734
    Human factor
    6
    Environmental factor
    7
    Hazardous substance
    2460
    Task assigned
    1
  5. #5 Hospitalized Age 30 M

    Nature of injury
    5
    Part of body
    12
    Event type
    14
    Source
    16
    Occupation code
    734
    Human factor
    6
    Environmental factor
    7
    Hazardous substance
    2460
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.