Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #14312102

ALUMINUM SMELTERS OF N.J., INC.

Event
BURN, CASTER, WORK RULES, EXPLOSION, MOLTEN METAL, CHEMICAL REACTION
NAICS
000000
Inspection type
Accident-driven
Activity number
#100727098
Employer profile
ALUMINUM SMELTERS OF N.J., INC.
Summary number
14312102
Report ID
213900

Event description

Five employees splashed with molten aluminum

Investigation abstract

At approximately 1:00 a.m. on June 16, 1986, Employees #1 through #5 were castin g 9 in. wide, 25 ft long aluminum billets. At the beginning of the drop the tabl e in the pit malfunctioned, making it necessary to terminate the drop. The molte n aluminum was then diverted through two gates to two collection pots. Water had been allowed to accumulate in these pots and when the molten aluminum was poure d into them an explosion took place. Employees #1 through #5 were sprayed with h ot metal. Employee #1 was seriously burned and was hospitalized for several week s. Employees #2 through #5 suffered less serious burns and were treated and rele ased.

Victims (5)

  1. #1 Hospitalized Age 34 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    23
    Occupation code
    999
    Human factor
    1
    Environmental factor
    9
    Task assigned
    1
  2. #2 Non-hospitalized injury Age 47 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    23
    Occupation code
    999
    Human factor
    1
    Environmental factor
    9
    Task assigned
    1
  3. #3 Non-hospitalized injury Age 43 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    23
    Occupation code
    999
    Human factor
    1
    Environmental factor
    9
    Task assigned
    1
  4. #4 Non-hospitalized injury Age 32 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    23
    Occupation code
    999
    Human factor
    1
    Environmental factor
    9
    Task assigned
    1
  5. #5 Non-hospitalized injury Age 24 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    23
    Occupation code
    999
    Human factor
    1
    Environmental factor
    9
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.