105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #14312102

BURN,CASTER,WORK RULES,EXPLOSION,MOLTEN METAL,CHEMICAL REACTION

Event
BURN,CASTER,WORK RULES,EXPLOSION,MOLTEN METAL,CHEMICAL REACTION
Linked inspection
No inspection record linked to this accident's victims.
Summary number
14312102
Report ID
213900

Event description

Five employees splashed with molten aluminum

Investigation abstract

At approximately 1:00 a.m. on June 16, 1986, Employees #1 through #5 were castin g 9 in. wide, 25 ft long aluminum billets. At the beginning of the drop the tabl e in the pit malfunctioned, making it necessary to terminate the drop. The molte n aluminum was then diverted through two gates to two collection pots. Water had been allowed to accumulate in these pots and when the molten aluminum was poure d into them an explosion took place. Employees #1 through #5 were sprayed with h ot metal. Employee #1 was seriously burned and was hospitalized for several week s. Employees #2 through #5 suffered less serious burns and were treated and rele ased.

Victims (5)

  1. #1 Hospitalized Age 34 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    23
    Occupation code
    999
    Human factor
    1
    Environmental factor
    9
    Task assigned
    1
  2. #2 Non-hospitalized injury Age 47 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    23
    Occupation code
    999
    Human factor
    1
    Environmental factor
    9
    Task assigned
    1
  3. #3 Non-hospitalized injury Age 43 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    23
    Occupation code
    999
    Human factor
    1
    Environmental factor
    9
    Task assigned
    1
  4. #4 Non-hospitalized injury Age 32 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    23
    Occupation code
    999
    Human factor
    1
    Environmental factor
    9
    Task assigned
    1
  5. #5 Non-hospitalized injury Age 24 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    23
    Occupation code
    999
    Human factor
    1
    Environmental factor
    9
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.