Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 70,589Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #14336341

ATLANTIC STEEL INDUSTRIES, INC.

Event
BURN, FURNACE, RESPIRATORY, INHALATION, RUPTURE, EXPLOSION, MOLTEN METAL, HIGH TEMPERATURE
NAICS
000000
Inspection type
Accident-driven
Activity number
#17762246
Employer profile
ATLANTIC STEEL INDUSTRIES, INC.
Summary number
14336341
Report ID
418100

Event description

Eight employees injured in furnace eruption/breakout

Investigation abstract

A 100-ton electric arc furnace equipped with water cooled panels experienced an eruption and then a breakout. Eruption is a force similar to a super boiling act ion and a breakout is when a hole allows molten metal to escape. Molten metal st ruck the water lines used to cool the panels and five explosions occurred. Emplo yee #1 suffered burns over half his body. Employees #2 through #8 were admitted to a hospital for observation and treatment of breathing problems.

Victims (8)

  1. #1 Hospitalized Age 28 Male

    Nature of injury
    Burn/Scald(Heat) (5)
    Part of body
    BODYSYSTEM (4)
    Accident type
    OTHER (14)
    Source of injury
    METAL PRODUCTS (28)
    Occupation
    Occupation not reported (999)
    Human factor
    MISJUDGMENT, HAZ. SITUATION (1)
    Environmental factor
    FLAMMABLE LIQ/SOLID EXPOSURE (10)
    Task assigned
    Task regularly assigned (1)
  2. #2 Hospitalized Age 41 Male

    Nature of injury
    Asphyxia (2)
    Part of body
    LUNG (28)
    Accident type
    INHALATION (8)
    Source of injury
    FIRE/SMOKE (16)
    Occupation
    Occupation not reported (999)
    Human factor
    MISJUDGMENT, HAZ. SITUATION (1)
    Environmental factor
    GAS/VAPOR/MIST/FUME/SMOKE/DUST (7)
    Task assigned
    Task regularly assigned (1)
  3. #3 Hospitalized Age 35 Male

    Nature of injury
    Asphyxia (2)
    Part of body
    LUNG (28)
    Accident type
    INHALATION (8)
    Source of injury
    FIRE/SMOKE (16)
    Occupation
    Occupation not reported (999)
    Human factor
    MISJUDGMENT, HAZ. SITUATION (1)
    Environmental factor
    GAS/VAPOR/MIST/FUME/SMOKE/DUST (7)
    Task assigned
    Task regularly assigned (1)
  4. #4 Hospitalized Age 28 Male

    Nature of injury
    Burn/Scald(Heat) (5)
    Part of body
    HEAD (13)
    Accident type
    OTHER (14)
    Source of injury
    METAL PRODUCTS (28)
    Occupation
    Occupation not reported (999)
    Human factor
    MISJUDGMENT, HAZ. SITUATION (1)
    Environmental factor
    FLAMMABLE LIQ/SOLID EXPOSURE (10)
    Task assigned
    Task regularly assigned (1)
  5. #5 Hospitalized Age 31 Male

    Nature of injury
    Asphyxia (2)
    Part of body
    LUNG (28)
    Accident type
    INHALATION (8)
    Source of injury
    FIRE/SMOKE (16)
    Occupation
    Occupation not reported (999)
    Human factor
    MISJUDGMENT, HAZ. SITUATION (1)
    Environmental factor
    GAS/VAPOR/MIST/FUME/SMOKE/DUST (7)
    Task assigned
    Task regularly assigned (1)
  6. #6 Hospitalized Age 37 Male

    Nature of injury
    Asphyxia (2)
    Part of body
    LUNG (28)
    Accident type
    INHALATION (8)
    Source of injury
    FIRE/SMOKE (16)
    Occupation
    Occupation not reported (999)
    Human factor
    MISJUDGMENT, HAZ. SITUATION (1)
    Environmental factor
    GAS/VAPOR/MIST/FUME/SMOKE/DUST (7)
    Task assigned
    Task regularly assigned (1)
  7. #7 Hospitalized Age 32 Male

    Nature of injury
    Strain/Sprain (20)
    Part of body
    BACK (3)
    Accident type
    OTHER (14)
    Source of injury
    BODILY MOTION (5)
    Occupation
    Occupation not reported (999)
    Human factor
    MISJUDGMENT, HAZ. SITUATION (1)
    Environmental factor
    OTHER (18)
    Task assigned
    Task regularly assigned (1)
  8. #8 Hospitalized Age 27 Male

    Nature of injury
    Asphyxia (2)
    Part of body
    LUNG (28)
    Accident type
    INHALATION (8)
    Source of injury
    FIRE/SMOKE (16)
    Occupation
    Occupation not reported (999)
    Human factor
    MISJUDGMENT, HAZ. SITUATION (1)
    Environmental factor
    GAS/VAPOR/MIST/FUME/SMOKE/DUST (7)
    Task assigned
    Task regularly assigned (1)

Labels are OSHA's own, from the code dictionary published with the accident-investigation file. The raw code is shown beside each one so this page can be reconciled against OSHA's bulk data. OSHA notes that nature of injury, part of body, source of injury and accident type in this file are not coded to the Occupational Injury and Illness Classification System, and that the occupation titles are not standardised — so these values are not directly comparable with the OIICS-coded severe injury reports.