104,543Records 70,659Employers 84,666Hospitalizations 27,563Amputations 2015-01-01 2025-09-30
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #14371678

BURN,EYE,RESPIRATORY,COMPRESSED GAS,CHLORINE,VALVE,RESPIRATOR

Event
BURN,EYE,RESPIRATORY,COMPRESSED GAS,CHLORINE,VALVE,RESPIRATOR
Linked inspection
No inspection record linked to this accident's victims.
Summary number
14371678
Report ID
522000

Event description

EXPOSURE TO CHLORINE GAS

Investigation abstract

THIS EVENT OCCURRED AT A SOFT DRINK BOTTLING PLANT. EMPLOYEE #1 WAS IN THE PROCE ATED RESPIRATORY TRACTS, ALONG WITH COUGHING AND DIFFICULTY TAKING DEEP BREATHS. CONTRIBUTING FACTORS INCLUDED: A CYLINDER VALVE THAT WAS DIFFICULT TO COMPLETEL Y CLOSE; A MALFUNCTIONING "EMPTY" INDICATOR; A LACK OF SCALES AND A LACK OF LEAK CHECKS. SS OF DISCONNECTING A COMPRESSED GAS CYLINDER CONTAINING CHLORINE FROM A MODEL # 91-100 WALLACE AND TIERNAN GAS CHLORINATION UNIT. THE EMPLOYEE THOUGHT THAT HE H AD TURNED THE TOP VALVE HANDLE ON THE SUPPOSEDLY EMPTY COMPRESSED GAS CYLINDER T O THE CLOSED POSITION, BUT CHLORINE GAS CAME HISSING OUT OF THE CYLINDER WHEN HE DISCONNECTED THE AUTOMATIC CHANGE-OVER UNIT FROM THE CYLINDER. EMPLOYEE #3 HAPP ENED TO BE WORKING ON A LADDER NEAR THE CHLORINE ROOM WHEN THE LEAK OCCURRED. EM PLOYEE #2 APPROACHED THE CHLORINE ROOM IN ORDER TO EVALUATE AND ASSESS THE SITUA TION. THE INJURED EMPLOYEES EXPERIENCED BURNING, TEARING EYES AND BURNING, IRRIT

Victims (3)

  1. #1 Hospitalized Age 40 M

    Nature of injury
    17
    Part of body
    28
    Event type
    8
    Source
    19
    Occupation code
    999
    Human factor
    8
    Environmental factor
    7
    Hazardous substance
    0640
    Task assigned
    1
  2. #2 Hospitalized Age 40 M

    Nature of injury
    17
    Part of body
    28
    Event type
    8
    Source
    19
    Occupation code
    999
    Human factor
    8
    Environmental factor
    7
    Hazardous substance
    0640
    Task assigned
    1
  3. #3 Hospitalized Age 40 M

    Nature of injury
    17
    Part of body
    28
    Event type
    8
    Source
    19
    Occupation code
    999
    Human factor
    8
    Environmental factor
    7
    Hazardous substance
    0640
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.