105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #14383913

BURN,FURNACE,WORK RULES,FIRE,MILLWRIGHT,CHEMICAL REACTION

Event
BURN,FURNACE,WORK RULES,FIRE,MILLWRIGHT,CHEMICAL REACTION
Linked inspection
No inspection record linked to this accident's victims.
Summary number
14383913
Report ID
521400

Event description

EMPLOYEE BURNED TO DEATH BY ARC FURNACE

Investigation abstract

AT ABOUT 12:05 AM ON MAY 4, 1988, EMPLOYEE #1 AND ANOTHER MILLWRIGHT WERE ASSIGN DIAGNOSED AS HAVING BURNS ON 100% OF HIS BODY; 80% OF THE BURNS WERE 3RD DEGREE . HE WAS TRANSFERRED TO A BURN UNIT AND DIED 30 HOURS LATER. ED THE JOB OF REPLACING TWO BOLTS ON THE SLAG DOOR FITTING OF A 400 TON ELECTRIC ARC FURNACE. ON THEIR ARRIVAL AT THE FURNACE, THEY NOTED THAT THE FURNACE WAS I DLE BUT NOT TAPPED. EMPLOYEE #1'S COWORKER WALKED TO THE PULPIT TO FIND OUT HOW LONG THE FURNACE WOULD BE DOWN AND TO ARRANGE FOR A CRANE. HE THOUGHT EMPLOYEE # 1 WAS FOLLOWING HIM. SHORTLY AFTER THE MILLWRIGHT ENTERED THE PULPIT, A REACTION SIMILAR TO A "CARBON BLOW" OCCURRED (THE FURNACE HAD BEEN IDLE MORE THAN 1/2 HO UR AT THIS TIME), AND A JET OF FLAME SHOT OUT THE SLAG DOOR. EMPLOYEE #1 WAS ENG ULFED IN THE FLAME. HE WAS TAKEN TO THE EMERGENCY ROOM AT THE LOCAL HOSPITAL AND

Victim

  1. #1 Fatality Age 35 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    16
    Occupation code
    999
    Human factor
    14
    Environmental factor
    9
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.