Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 70,589Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #14388110

BRONTEL/BEARING BRONZE CO

Event
BURN, PPE, WORK RULES, CASTING, EQUIPMENT FAILURE, MOLTEN METAL, MOLD PLATES
NAICS
000000
Inspection type
Accident-driven
Activity number
#103063939
Employer profile
BRONTEL/BEARING BRONZE CO
Summary number
14388110
Report ID
524700

Event description

Employees burned in foundry casting machine explosion

Investigation abstract

Employees #1 through #6 were operating a horizontal centrifugal casting machine most severe burns and died over a month later. None of the six employees was wea ring ppe (clothing), which was available for this type work. that was pouring a 4,000 lb bronze sleeve into a 32 in. diameter and 30 in. long steel cylindrical mold. The mold had front and back end plates which were bolte d to the ends of the cylinder. The cylinder and back plate were being cooled by water as the metal was being poured. Near the end of the pour the back plate bro ke loose from the end of the mold and about 3,000 lb of molten metal came flying out of the back of the cylinder. Water may have been covered by molten metal. L arge amounts of molten metal were thrown from the metal enclosure contacting all six employees, resulting in moderate to severe burns. Employee #1 suffered the

Victims (6)

  1. #1 Fatality Age 51 Male

    Nature of injury
    Burn/Scald(Heat) (5)
    Part of body
    MULTIPLE (19)
    Accident type
    STRUCK BY (1)
    Source of injury
    FIRE/SMOKE (16)
    Occupation
    Occupation not reported (999)
    Human factor
    INSUF/LACK/PROTCV WRK CLTHG/EQUIP (20)
    Environmental factor
    MATERIALS HANDLG EQUIP./METHOD (8)
    Task assigned
    Task regularly assigned (1)
  2. #2 Hospitalized Age 35 Male

    Nature of injury
    Burn/Scald(Heat) (5)
    Part of body
    MULTIPLE (19)
    Accident type
    STRUCK BY (1)
    Source of injury
    FIRE/SMOKE (16)
    Occupation
    Occupation not reported (999)
    Human factor
    INSUF/LACK/PROTCV WRK CLTHG/EQUIP (20)
    Environmental factor
    MATERIALS HANDLG EQUIP./METHOD (8)
    Task assigned
    Task regularly assigned (1)
  3. #3 Hospitalized Age 37 Male

    Nature of injury
    Burn/Scald(Heat) (5)
    Part of body
    MULTIPLE (19)
    Accident type
    STRUCK BY (1)
    Source of injury
    FIRE/SMOKE (16)
    Occupation
    Occupation not reported (999)
    Human factor
    INSUF/LACK/PROTCV WRK CLTHG/EQUIP (20)
    Environmental factor
    MATERIALS HANDLG EQUIP./METHOD (8)
    Task assigned
    Task regularly assigned (1)
  4. #4 Hospitalized Age 58 Male

    Nature of injury
    Burn/Scald(Heat) (5)
    Part of body
    MULTIPLE (19)
    Accident type
    STRUCK BY (1)
    Source of injury
    FIRE/SMOKE (16)
    Occupation
    Occupation not reported (999)
    Human factor
    INSUF/LACK/PROTCV WRK CLTHG/EQUIP (20)
    Environmental factor
    MATERIALS HANDLG EQUIP./METHOD (8)
    Task assigned
    Task regularly assigned (1)
  5. #5 Hospitalized Age 42 Male

    Nature of injury
    Burn/Scald(Heat) (5)
    Part of body
    MULTIPLE (19)
    Accident type
    STRUCK BY (1)
    Source of injury
    FIRE/SMOKE (16)
    Occupation
    Occupation not reported (999)
    Human factor
    INSUF/LACK/PROTCV WRK CLTHG/EQUIP (20)
    Environmental factor
    MATERIALS HANDLG EQUIP./METHOD (8)
    Task assigned
    Task regularly assigned (1)
  6. #6 Hospitalized Age 30 Male

    Nature of injury
    Burn/Scald(Heat) (5)
    Part of body
    MULTIPLE (19)
    Accident type
    STRUCK BY (1)
    Source of injury
    FIRE/SMOKE (16)
    Occupation
    Occupation not reported (999)
    Human factor
    INSUF/LACK/PROTCV WRK CLTHG/EQUIP (20)
    Environmental factor
    MATERIALS HANDLG EQUIP./METHOD (8)
    Task assigned
    Task regularly assigned (1)

Labels are OSHA's own, from the code dictionary published with the accident-investigation file. The raw code is shown beside each one so this page can be reconciled against OSHA's bulk data. OSHA notes that nature of injury, part of body, source of injury and accident type in this file are not coded to the Occupational Injury and Illness Classification System, and that the occupation titles are not standardised — so these values are not directly comparable with the OIICS-coded severe injury reports.