Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 70,589Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #14401657

WESTERN EXTRUSIONS CORPORATION

Event
LUNG, PPE, WORK RULES, INHALATION, EQUIPMENT FAILURE, CHEMICAL BURN, SPILL, TOXIC FUMES, SULFURIC ACID, UNTRAINED
NAICS
000000
Inspection type
Accident-driven
Activity number
#100814060
Employer profile
WESTERN EXTRUSIONS CORPORATION
Summary number
14401657
Report ID
626300

Event description

One injured, seven exposed in sulfuric acid spill

Investigation abstract

Employee #1 bumped the fill nozzle on a sulfuric acid storage tank, causing the nozzle to break and spray acid on him. About 1,500 gallons of the acid ran out o f the tank and was contained in the diked area around the tanks. Employee #1 esc aped with little exposure and was hospitalized with minor injuries. Employees #2 through #8, who worked near the area, were sent to the hospital for observation for possible inhalation exposure to acidic fumes and/or mist. Employee #1 had n o personal protective equipment, and no emergency shower or eye wash was availab le. Employee #1 had not been trained sufficiently to know to water flush exposed body areas as per the available material safety data sheet.

Victims (8)

  1. #1 Hospitalized Age 27 M

    Nature of injury
    4
    Part of body
    19
    Event type
    14
    Source
    9
    Occupation code
    999
    Human factor
    20
    Environmental factor
    9
    Hazardous substance
    2310
    Task assigned
    1
  2. #2 Hospitalized Age 35 M

    Nature of injury
    4
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    1
    Environmental factor
    7
    Hazardous substance
    2310
    Task assigned
    1
  3. #3 Hospitalized Age 37 M

    Nature of injury
    4
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    1
    Environmental factor
    7
    Hazardous substance
    2310
    Task assigned
    1
  4. #4 Hospitalized Age 24 M

    Nature of injury
    4
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    1
    Environmental factor
    7
    Hazardous substance
    2310
    Task assigned
    1
  5. #5 Hospitalized Age 21 M

    Nature of injury
    4
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    1
    Environmental factor
    7
    Hazardous substance
    2310
    Task assigned
    1
  6. #6 Hospitalized Age 22 M

    Nature of injury
    4
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    1
    Environmental factor
    7
    Hazardous substance
    2310
    Task assigned
    1
  7. #7 Hospitalized Age 21 M

    Nature of injury
    4
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    1
    Environmental factor
    7
    Hazardous substance
    2310
    Task assigned
    1
  8. #8 Hospitalized Age 50 M

    Nature of injury
    4
    Part of body
    28
    Event type
    8
    Source
    9
    Occupation code
    999
    Human factor
    1
    Environmental factor
    7
    Hazardous substance
    2310
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.