105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #14402283

BURN,HYDROGEN,REPAIR,FLAMMABLE VAPORS,WORK RULES,FIRE,VALVE,REFINERY

Event
BURN,HYDROGEN,REPAIR,FLAMMABLE VAPORS,WORK RULES,FIRE,VALVE,REFINERY
Linked inspection
No inspection record linked to this accident's victims.
Summary number
14402283
Report ID
626000

Event description

Three employees burned in hydrogen fire

Investigation abstract

At approximately 10:30 p.m. on April 22, 1987, Employees #1 through #3 were work and third-degree burns over their bodies. All three employees were hospitalized. ing in the sulfur recovery unit (SRU) trying to restore the flow of hydrogen to the SCOT unit. The SRU had several components, and Employees #1 through #3 were trying to isolate the cause of the problem. Hydrogen was entering the regulators at 200 psi, but the pressure dropped to 18 to 20 psi after it passed through th em. The employees blocked a valve preceding the regulators and bled the bleeders before removing a flange located beyond the valve. Employee #1 then opened the blocked valve to check the flow. A hiss was heard, followed by a pop, and the ar ea became engulfed in flames. Employees #1 through #3 suffered first-, second-,

Victims (3)

  1. #1 Hospitalized Age 27 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    16
    Occupation code
    999
    Human factor
    1
    Environmental factor
    7
    Task assigned
    1
  2. #2 Hospitalized Age 36 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    16
    Occupation code
    999
    Human factor
    1
    Environmental factor
    7
    Task assigned
    1
  3. #3 Hospitalized Age 34 M

    Nature of injury
    5
    Part of body
    19
    Event type
    14
    Source
    16
    Occupation code
    999
    Human factor
    1
    Environmental factor
    7
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.