105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #14409932

WORK RULES,BOILER,EQUIPMENT FAILURE,EXPLOSION,HEAT EXCHANGER,ANKLE,HIGH PRESSURE,STRUCK BY

Event
WORK RULES,BOILER,EQUIPMENT FAILURE,EXPLOSION,HEAT EXCHANGER,ANKLE,HIGH PRESSURE,STRUCK BY
Linked inspection
No inspection record linked to this accident's victims.
Summary number
14409932
Report ID
626600

Event description

One killed, one injured when overpressurized joint fails

Investigation abstract

Employees #1 and #2 were helping to pressurize a hydrogen unit heat exchange to test for leaks. The housing was removed from a floating head cover, exposing an expansion joint. Employee #2 was standing on top of the exchange tightening bolt s on the floating head. Employee #1 was observing from directly in front of the expansion joint. The exchange was pressurized with nitrogen to 370 psi. Coworker s were applying a soap solution to the connections when the expansion joint fail ed. The front of the joint flew about 40 to 50 feet forward, striking and killin g Employee #1. The force of the explosion broke Employee #2's left ankle. He was hospitalized for his injuries.

Victims (3)

  1. #1 Fatality Age 33 M

    Nature of injury
    6
    Part of body
    13
    Event type
    1
    Source
    6
    Occupation code
    999
    Human factor
    1
    Environmental factor
    15
    Task assigned
    1
  2. #2 Hospitalized Age 30 M

    Nature of injury
    12
    Part of body
    18
    Event type
    1
    Source
    6
    Occupation code
    999
    Human factor
    1
    Environmental factor
    15
    Task assigned
    1
  3. #981 Degree 0 Age 0

    Nature of injury
    0
    Part of body
    0
    Event type
    0
    Source
    0
    Occupation code
    0
    Human factor
    0
    Environmental factor
    0
    Task assigned
    0

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.