Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #14427124

GATES RUBBER CO., INC.

Event
BURN, PRESSURE VESSEL, UNSECURED, WORK RULES, STEAM, UNTRAINED, MECH MALFUNCTION, HIGH TEMPERATURE, HOT WATER
NAICS
000000
Inspection type
Accident-driven
Activity number
#101588101
Employer profile
GATES RUBBER CO., INC.
Summary number
14427124
Report ID
830500

Event description

Three burned, one later dies, when vulcanizer opens

Investigation abstract

Employees #1, a vessel operator, Employee #2, an electrician, and Employee #3, a #3, who were standing in front of the vessel, were burned by the hot water and steam that was released. Employee #1 died 1 1/2 months after the accident from h is burns and ensuing medical complications. Employees #2 and #3 sustained less s evere burns; neither was hospitalized. The workers were not aware of the exact t iming of the circuitry, and the vulcanizer did not have a safety device to preve nt it from opening. pipefitter, began the day shift by checking the operation of the vulcanizer, a pressure vessel that hardens rubber with steam. The operator on the previous shi ft had reported that the machine was malfunctioning: it was not achieving the 37 0 degree F temperature required for the process, and it was filling with water d uring the initial steam cycle and not curing the rubber. When Employee #1 starte d the steam cycle, the vessel malfunctioned as described, and the crew decided t o abort the cycle. Employee #1 pressed the EMERGENCY STOP button, initiating a c ircuit that caused the vulcanizer to open 43 seconds later. Employees #1 through

Victims (3)

  1. #1 Fatality Age 55 M

    Nature of injury
    5
    Part of body
    19
    Event type
    1
    Source
    41
    Occupation code
    999
    Human factor
    9
    Environmental factor
    11
    Task assigned
    1
  2. #2 Non-hospitalized injury Age 60 M

    Nature of injury
    5
    Part of body
    19
    Event type
    1
    Source
    41
    Occupation code
    999
    Human factor
    9
    Environmental factor
    11
    Task assigned
    1
  3. #3 Non-hospitalized injury Age 53 M

    Nature of injury
    5
    Part of body
    2
    Event type
    1
    Source
    41
    Occupation code
    999
    Human factor
    9
    Environmental factor
    11
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.