Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #14454003

LEMARS TRANSPORT INC.

Event
TANK TRUCK, MAINTENANCE, MEK, ACETYLENE TORCH, FLAMMABLE LIQUID, FLAMMABLE VAPORS, WORK RULES, EXPLOSION, VALVE, TANK
NAICS
000000
Inspection type
Accident-driven
Activity number
#101936557
Employer profile
LEMARS TRANSPORT INC.
Summary number
14454003
Report ID
751910

Event description

One killed, four injured in tank truck explosion

Investigation abstract

At 7:00 a.m., Employee #1 arrived at work and was told by his supervisor to fix screws from the housing around the O-rings, finding that the screws were possibl y frozen or rusty. He tried using lubricating oil and tapping on the housing but to no avail. He then got an oxyacetylene torch and proceeded to heat the Allen screws. He had removed one and was beginning to heat another when he heard air r ushing up the valve. There was an explosion and Employee #1 was knocked to the f loor and killed. Employees #2 through #5 were hospitalized. a hose on a trailer. He fixed it and was then told to take tanker trailer #33 in to the garage and replace the leaking O-rings on valves #1 through #3. This trai ler , which was used primarily to haul flammables or combustibles, had four sepa rate compartments and a vapor recovery system. The trailer had been unloaded the day before and was considered empty, but when Employee #1 opened the valves, ab out a cup of liquid ran out of valve #3. Employee #1's supervisor informed him t hat methyl ethyl ketone had been in one of the compartments but did not tell him what had been in the others. Employee #1 had difficulty removing the six Allen

Victims (5)

  1. #1 Fatality Age 66 M

    Nature of injury
    21
    Part of body
    1
    Event type
    2
    Source
    9
    Occupation code
    507
    Human factor
    1
    Environmental factor
    6
    Hazardous substance
    1750
    Task assigned
    1
  2. #2 Hospitalized Age 20 M

    Nature of injury
    21
    Part of body
    1
    Event type
    2
    Source
    9
    Occupation code
    507
    Human factor
    1
    Environmental factor
    6
    Hazardous substance
    1750
    Task assigned
    1
  3. #3 Hospitalized Age 30 M

    Nature of injury
    3
    Part of body
    10
    Event type
    2
    Source
    9
    Occupation code
    507
    Human factor
    1
    Environmental factor
    6
    Hazardous substance
    1750
    Task assigned
    1
  4. #4 Hospitalized Age 58 M

    Nature of injury
    3
    Part of body
    3
    Event type
    2
    Source
    9
    Occupation code
    804
    Human factor
    1
    Environmental factor
    6
    Hazardous substance
    1750
    Task assigned
    1
  5. #5 Hospitalized Age 28 M

    Nature of injury
    3
    Part of body
    3
    Event type
    2
    Source
    9
    Occupation code
    804
    Human factor
    1
    Environmental factor
    6
    Hazardous substance
    1750
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.