104,543Records 70,659Employers 84,666Hospitalizations 27,563Amputations 2015-01-01 2025-09-30
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #14456149

BURN,CHEST,FURNACE,EXPLOSION,MOLTEN METAL,NECK,FOUNDRY,FACE

Event
BURN,CHEST,FURNACE,EXPLOSION,MOLTEN METAL,NECK,FOUNDRY,FACE
Linked inspection
No inspection record linked to this accident's victims.
Summary number
14456149
Report ID
854910

Event description

EXPLOSION OF FOUNDRY FURNACE; BURNED BY MOLTEN MAGNESIUM

Investigation abstract

EMPLOYEE #1 WAS TRANSFERRING MOLTEN MAGNESIUM FROM FURNACE #2 TO FURNACE #3, USI R TEMPERATURE THAN THAT OF THE MOLTEN MAGNESIUM BEFORE THEY WERE PLACED IN THE F URNACE. BOTH AND HAD BEEN INSPECTED AND USED SEVERAL HOURS BEFORE THE ACCIDENT. NG A TRANSFER PUMP AND TRANSFER LINE. THE LINE WAS 1.5 INCHES IN DIAMETER. THE T EMPERATURE IN FURNACE #2 WAS 1238 DEGREES. THE TEMPERATURE IN FURNACE #3 WAS 112 5 DEGREES. THE MOLTEN MAGNESIUM HAD JUST STARTED TO TRANSFER INTO THE OTHER FURN ACE WHEN THERE WAS AN EXPLOSION. THE TRANSFER LINE WAS BLOWN APPROXIMATELY 50 FE ET AWAY. A SMALL AMOUNT OF MOLTEN MAGNESIUM WAS BLOWN ONTO EMPLOYEE #1. THE MOLT EN MAGNESIUM MELTED HIS FACE SHIELD AND INFLICTED SECOND AND THIRD DEGREE BURNS ON HIS FACE, NECK AND CHEST. THE TRANSFER LINE WAS SECURED TO THE TRANSFER PUMP BY SIX STRANDS OF 18 GUAGE WIRE. THE LINE AND PUMP HAD BEEN PREHEATED TO A HIGHE

Victim

  1. #1 Hospitalized Age 33 M

    Nature of injury
    5
    Part of body
    20
    Event type
    1
    Source
    28
    Occupation code
    766
    Human factor
    14
    Environmental factor
    9
    Task assigned
    1

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