Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #14464291

U.S. STEEL GARY WORKS

Event
FURNACE, OXYGEN DEFICIENCY, RESPIRATORY, MAINTENANCE, ASPHYXIATED, CONFINED SPACE, AIR MONITORING, ARGON
NAICS
000000
Inspection type
Accident-driven
Activity number
#2699551
Employer profile
U.S. STEEL GARY WORKS
Summary number
14464291
Report ID
551800

Event description

ASPHYXIATED IN CONFINED SPACE (FURNACE)

Investigation abstract

ON MARCH 31, 1986, AT APPROXIMATELY 5:30 PM, EMPLOYEES #1 AND #2 ENTERED A BASIC ACE TO GET OUT. EMPLOYEES #1 AND #2 WERE PRONOUNCED DEAD AT 6:10 PM. EMPLOYEE #3 WAS HOSPITALIZED FOR OXYGEN DEPRIVATION. OXYGEN PROCESS (BOP) FURNACE, LOCATED IN THE #1 BOP SHOP, TO REMOVE A "RELINE T OWER. THE RELINE TOWER HAD BEEN PLACED IN THE FURNACE 5 DAYS EARLIER, FOR USE BY THE MASON WHO WAS RELINING THE FURNACE. EMPLOYEES. #1 AND #2 WERE IMMEDIATELY O VERCOME. AN OXYGEN DEFICIENCY HAD DEVELOPED AT THE BOTTOM OF THE FURNACE BECAUSE ARGON GAS HAD BEEN LEAKING INTO THE FURNACE, DISPLACING THE ATMOSPHERE AT THE B OTTOM OF THE FURNACE AT THE RATE OF 1,300 CUBIC FEET PER HOUR. AT 5:30 PM, EMPLO YEES #3 AND #4 DESCENDED INTO THE FURNACE BY LADDER. EMPLOYEE #3 REACHED THE BOT TOM AND PASSED OUT. EMPLOYEE #4 WAS WARNED BY AN EMPLOYEE AT THE TOP OF THE FURN

Victims (4)

  1. #1 Fatality Age 52 M

    Nature of injury
    2
    Part of body
    25
    Event type
    8
    Source
    19
    Occupation code
    717
    Human factor
    1
    Environmental factor
    7
    Hazardous substance
    0240
    Task assigned
    1
  2. #2 Fatality Age 28 M

    Nature of injury
    2
    Part of body
    25
    Event type
    8
    Source
    19
    Occupation code
    717
    Human factor
    1
    Environmental factor
    7
    Hazardous substance
    0240
    Task assigned
    1
  3. #3 Hospitalized Age 25 M

    Nature of injury
    2
    Part of body
    25
    Event type
    8
    Source
    19
    Occupation code
    717
    Human factor
    1
    Environmental factor
    7
    Hazardous substance
    0240
    Task assigned
    2
  4. #4 Non-hospitalized injury Age 28 M

    Nature of injury
    2
    Part of body
    25
    Event type
    8
    Source
    19
    Occupation code
    717
    Human factor
    1
    Environmental factor
    7
    Hazardous substance
    0240
    Task assigned
    2

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.