105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #14478044

CLEANING,LOCKOUT,CRUSHED,SKULL

Event
CLEANING,LOCKOUT,CRUSHED,SKULL
Linked inspection
No inspection record linked to this accident's victims.
Summary number
14478044
Report ID
111100

Event description

SKULL CRUSHED BY BLENDER

Investigation abstract

EMPLOYEE #1 WAS CLEANING A BLENDER USED TO MIX DRY POWDERS WITH OIL TO BE USED I FAILED TO WORK WHEN TESTED. THE START/STOP SWITCH WAS EQUIPPED WITH A STOP BUTT ON HOLD-DOWN. THE BLENDER COULD STILL BE OPERATED IN A "JOG" MODE WITH THE STOP BUTTON DEPRESSED. THE BLENDER FUNCTION SWITCH, WHICH WOULD HAVE PREVENTED THE BL ENDER FROM TURNING WHEN IT WAS IN THE NEUTRAL POSITON, WAS FOUND IN THE REVERSE SETTING. IT APPEARS THAT WHILE BENT OVER INTO THE BLENDER, EMPLOYEE #1 ACCIDENTL Y ACTIVATED IT, CRUSHING HIS SKULL. N A PLASTICS EXTRUSION PROCESS. ANOTHER EMPLOYEE IN THE ROOM WAS CLEANING THE EX TRUDER. NOISE LEVELS IN THE ROOM WERE LIMITED TO THE SOUNDS OF COMPRESSED AIR BE ING RELEASED. EMPLOYEE #1 WAS OBSERVED CLEANING THE BLENDER AT ABOUT 5:45 PM BY THE ASSISTANT FOREMAN. NO OTHER EMPLOYEE HAD A CLEAR VIEW OF EMPLOYEE #1. NO ONE HEARD ANY SOUNDS OF DISTRESS FROM HIM. HE WAS DISCOVERED, DEAD, IN THE BLENDER AT ABOUT 6 PM. THERE WAS NO LOCK-OUT PROGRAM IN EFFECT AT THE WORKPLACE. THERE W ERE SOME SAFETY FEATURES IN THE BLENDER SYSTEM WHICH DID NOT FUNCTION PROPERLY. A MICRO SWITCH WHICH WAS DESIGNED TO DETECT THE ABSENCE OF COVERS ON THE BLENDER

Victim

  1. #1 Fatality Age 35 M

    Nature of injury
    12
    Part of body
    13
    Event type
    2
    Source
    26
    Occupation code
    999
    Human factor
    13
    Environmental factor
    4
    Task assigned
    1

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