105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #14495725

MAINTENANCE,WORK RULES,STORAGE TANK,TORCH,EXPLOSION,STRUCK BY,CHEMICAL VAPOR,FLYING OBJECT,SULFURIC ACID,SLUDGE

Event
MAINTENANCE,WORK RULES,STORAGE TANK,TORCH,EXPLOSION,STRUCK BY,CHEMICAL VAPOR,FLYING OBJECT,SULFURIC ACID,SLUDGE
Linked inspection
No inspection record linked to this accident's victims.
Summary number
14495725
Report ID
627700

Event description

Two employees killed when sulfuric acid tank explodes

Investigation abstract

At the direction of the maintenance supervisor, Employees #1 and #2 were replaci ng a collar on top of an 8,800 gallon acid storage tank. The tank had been drain ed of sulfuric acid but had not been cleaned, and 9 inches of acid sludge remain ed in the bottom of the tank. Employee #1 used an oxygen-propane torch to begin cutting the collar out of the tank. As he applied the torch, the tank exploded a nd he was thrown 50 feet to a rooftop southeast of the tank. He died as a result of his injuries. Employee #2, acting as a fire guard, was standing on a catwalk on the east side of the tank. He was killed when he was struck by the tank lid.

Victims (2)

  1. #1 Fatality Age 54 M

    Nature of injury
    21
    Part of body
    4
    Event type
    1
    Source
    9
    Occupation code
    999
    Human factor
    17
    Environmental factor
    5
    Hazardous substance
    2310
    Task assigned
    1
  2. #2 Fatality Age 49 M

    Nature of injury
    21
    Part of body
    4
    Event type
    1
    Source
    9
    Occupation code
    999
    Human factor
    17
    Environmental factor
    5
    Hazardous substance
    2310
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.