Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #14498158

ARCHEM CO.

Event
METHYL ALCOHOL, REACTOR, PRESSURE VESSEL, EXPLOSION, CHEMICAL REACTION, HIGH PRESSURE, STRUCK BY, PRESSURE RELEASE, CHEMICAL
NAICS
000000
Inspection type
Accident-driven
Activity number
#102300654
Employer profile
ARCHEM CO.
Summary number
14498158
Report ID
626600

Event description

ONE EMPLOYEE KILLED, 2 INJURED WHEN REACTOR EXPLODED

Investigation abstract

EMPLOYEE #1 AND OTHER EMPLOYEE(S) HAD CHARGED REACTOR "B", A 2000 GALLON 304 STA INLESS STEEL PRESSURE VESSEL, WITH METHANOL, CAUSTIC, AND ORTHO-NITROCHLOROBENZE NE. THE EMPLOYEES WERE PRESSURIZING THE REACTOR WITH NITROGEN WHEN A DETONATION OCCURRED. APPROXIMATELY 3 TO 4 MINUTES AFTER THE REACTOR HAD BEEN CHARGED WITH A LL THE RAW MATERIALS THE PRESSURE RELIEF SYSTEM RELEASED WITH EXPLOSIVE FORCE. E MPLOYEE #1 WAS KILLED, WHILE EMPLOYEES #2 & 3 WERE HOSPITALIZED WITH SERIOUS INJ URIES.

Victims (3)

  1. #1 Fatality Age 27 M

    Nature of injury
    21
    Part of body
    4
    Event type
    1
    Source
    6
    Occupation code
    999
    Human factor
    4
    Environmental factor
    15
    Task assigned
    1
  2. #2 Hospitalized Age 27 M

    Nature of injury
    12
    Part of body
    13
    Event type
    1
    Source
    8
    Occupation code
    999
    Human factor
    4
    Environmental factor
    15
    Task assigned
    1
  3. #3 Hospitalized Age 21 M

    Nature of injury
    4
    Part of body
    19
    Event type
    2
    Source
    9
    Occupation code
    999
    Human factor
    4
    Environmental factor
    15
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.