Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #14523484

LTV STEEL COMPANY, INC.

Event
WORK RULES, LOCKOUT, CAUGHT BETWEEN, CRUSHED, COMMUNICATION, DOOR MACHINE
NAICS
000000
Inspection type
Accident-driven
Activity number
#100063312
Employer profile
LTV STEEL COMPANY, INC.
Summary number
14523484
Report ID
522300

Event description

Employee killed when caught in door machine

Investigation abstract

Employee #1 and a coworker were pipefitters assigned to repack the seal of a hyd . The machine was moved by the door machine operator, who used the bypass jog co ntrol in conjunction with the throttle, bypassing the extended coke guide lockou t control. The door machine operator misinterpreted the foreman's instructions, given at the lunch room, to use door machine #3. raulic cylinder in the coke guide on door machine #4. The foreman extended the c oke guide so they could gain access to it. The coworker placed his padlock on th e main electrical disconnect when it was in the nonenergized position. When he f inished the work, he removed his padlock and put the disconnect back in the ener gized position. The coworker then returned to the coke guide area and asked Empl oyee #1 to make a last visual check of the job. When Employee #1 completed the c heck and stood upright, the door machine and the coke guide with the extended gu ide moved, pinching him between the extended guide and a vertical support H-beam

Victim

  1. #1 Fatality Age 37 M

    Nature of injury
    12
    Part of body
    4
    Event type
    2
    Source
    27
    Occupation code
    999
    Human factor
    13
    Environmental factor
    4
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.