104,543Records 70,659Employers 84,666Hospitalizations 27,563Amputations 2015-01-01 2025-09-30
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #14525422

MAINTENANCE,PRESSURE VESSEL,EXPLOSION,HIGH PRESSURE,TANK

Event
MAINTENANCE,PRESSURE VESSEL,EXPLOSION,HIGH PRESSURE,TANK
Linked inspection
No inspection record linked to this accident's victims.
Summary number
14525422
Report ID
418800

Event description

PRESSURIZED VESSEL EXPLODED, KILLING EMPLOYEE ON TOP

Investigation abstract

EMPLOYEE #1 WAS POSITIONED ON TOP OF A PRESSURIZED VESSEL, READING THE PRESSURE GUAGE TO INSURE PROPER INSTALLATION. HE WAS STANDING ON TOP OF A 4 FOOT BY 4 FOO T BY HALF-INCH STEEL PLATE BOLTED TO A 36 INCH DIAMETER PIPE FLANGE. THE PIPE FL ANGE WAS IN TURN BOLTED AT THE FLANGES WHERE A MECHANICAL JOINT AND GASKET WERE JOINED TO A 36 INCH BLANKED-OFF BUTTERFLY VALVE. THE VESSEL WAS INFLATED TO A PR ESSURE WHICH EXCEEDED THE DESIGN LIMIT. IMPROPER TESTING PROCEDURE WAS USED. THE VESSEL EXPLODED, THROWING EMPLOYEE #1 INTO THE AIR. HE RECEIVED EXTENSIVE INTER NAL INJURIES, WHICH RESULTED IN HIS DEATH.

Victim

  1. #1 Fatality Age 27 M

    Nature of injury
    12
    Part of body
    19
    Event type
    12
    Source
    6
    Occupation code
    999
    Human factor
    11
    Environmental factor
    15
    Task assigned
    2

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.