104,543Records 70,659Employers 84,666Hospitalizations 27,563Amputations 2015-01-01 2025-09-30
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #14542641

BURN,FLAMMABLE VAPORS,HEATER,WORK RULES,FIRE,EXPLOSION,PROPANE

Event
BURN,FLAMMABLE VAPORS,HEATER,WORK RULES,FIRE,EXPLOSION,PROPANE
Linked inspection
No inspection record linked to this accident's victims.
Summary number
14542641
Report ID
418100

Event description

PROPANE HEATER EXPLODED WHEN EMPLOYEES TRIED TO RELIGHT IT

Investigation abstract

A NON-FLAMMABLE, WATER-BASED GLUE WAS KEPT IN A TRAILER. WHEN THE TEMPERATURE AP PROACHED THE FREEZING POINT A PROPANE HEATER WAS USED TO KEEP THE GLUE WARM. THE TRAILER WAS RELATIVELY AIR TIGHT. FOR SOME REASON, THE FLAME WENT OUT. THE SAFE TY SWITCH HAD BEEN TAPED IN THE "OFF" POSITION, SO THAT THE THERMOCOUPLE WAS EFF ECTIVELY BYPASSED, AND GAS CONTINUED TO FLOW. WHEN EMPLOYEES #1 AND #2 SAW THAT THE FLAME HAD GONE OUT, THEY IMMEDIATELY TRIED TO RESTART IT. AN EXPLOSION AND E NSUING FLASH FIRE RESULTED, SEVERELY BURNING BOTH EMPLOYEES. SEVEN DAYS LATER, B OTH EMPLOYEES WERE STILL ALIVE, BUT THE PROGNOSIS FOR EMPLOYEE #1 IS NOT GOOD.

Victims (2)

  1. #1 Hospitalized Age 39 M

    Nature of injury
    5
    Part of body
    19
    Event type
    2
    Source
    16
    Occupation code
    999
    Human factor
    9
    Environmental factor
    7
    Hazardous substance
    2150
    Task assigned
    1
  2. #2 Hospitalized Age 25 M

    Nature of injury
    5
    Part of body
    19
    Event type
    2
    Source
    16
    Occupation code
    999
    Human factor
    9
    Environmental factor
    7
    Hazardous substance
    2150
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.