Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 71,450Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #14543896

SAVAGE INDUSTRIES INC,

Event
WORK RULES, FIRE, EXPLOSION, CHEMICAL REACTION, CHEMICAL BURN, SULFURIC ACID
NAICS
000000
Inspection type
Accident-driven
Activity number
#100415884
Employer profile
SAVAGE INDUSTRIES INC,
Summary number
14543896
Report ID
317740

Event description

EMPLOYEES KILLED/INJURED IN EXPLOSION OF 200 GALLON REACTOR

Investigation abstract

AT 1 AM ON JANUARY 7, 1987, EMPLOYEE #1 WAS CHARGING A 200 GALLON GLASS LINED PF ANDLER REACTOR IN PREPARATION OF MANUFACTURING ISAPROPYL ACRYLAMIDE. EMPLOYEE #1 HAD CHARGED SULFURIC ACID INTO THE REACTOR AND WAS CHARGING THE ACRYLONITRILE. THE CHARGING MAY HAVE BEEN PERFORMED IN AN INCORRECT ORDER (WITHOUT AGITATION) C AUSING AN EXCESSIVE HEAT BUILD UP AND EXPANSION OF GASES AND VAPORS RESULTING IN AN EXPLOSION. EMPLOYEE #1 WAS KILLED. EMPLOYEE #3 WAS HOSPITALIZED FOR SECOND A ND THIRD DEGREE BURNS TO HIS FACE AND HANDS. EMPLOYEES #2, #4 AND #5 WERE TREATE D AT THE HOSPITAL AND RELEASED. NINETEEN FIRE FIGHTERS ALSO WERE ALSO TREATED FO R EYE IRRITATION AND NAUSEA AND RELEASED.

Victims (5)

  1. #1 Fatality Age 27 M

    Nature of injury
    6
    Part of body
    5
    Event type
    1
    Source
    6
    Occupation code
    999
    Human factor
    11
    Environmental factor
    9
    Task assigned
    1
  2. #2 Hospitalized Age 33 M

    Nature of injury
    2
    Part of body
    28
    Event type
    8
    Source
    16
    Occupation code
    999
    Human factor
    11
    Environmental factor
    7
    Task assigned
    1
  3. #3 Hospitalized Age 25 M

    Nature of injury
    4
    Part of body
    9
    Event type
    10
    Source
    9
    Occupation code
    999
    Human factor
    11
    Environmental factor
    9
    Task assigned
    1
  4. #4 Hospitalized Age 21 M

    Nature of injury
    21
    Part of body
    29
    Event type
    14
    Source
    43
    Occupation code
    999
    Human factor
    11
    Environmental factor
    18
    Task assigned
    1
  5. #5 Hospitalized Age 28 M

    Nature of injury
    21
    Part of body
    29
    Event type
    14
    Source
    43
    Occupation code
    999
    Human factor
    11
    Environmental factor
    18
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.