105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #14544100

BURN,INADEQUATE MAINT,PRESSURE VESSEL,WORK RULES,CLEANING,EQUIPMENT FAILURE,HIGH PRESSURE,ACCIDENTAL DISCHARGE,PRESSURE RELEASE,HOT WATER

Event
BURN,INADEQUATE MAINT,PRESSURE VESSEL,WORK RULES,CLEANING,EQUIPMENT FAILURE,HIGH PRESSURE,ACCIDENTAL DISCHARGE,PRESSURE RELEASE,HOT WATER
Linked inspection
No inspection record linked to this accident's victims.
Summary number
14544100
Report ID
317740

Event description

Employee killed when pressure vessel fails

Investigation abstract

Employee #1 was attempting to backwash a Zeolite water softener vessel. The regu lar backwash pump was out of service and a much larger substitute pump was being used. The vessel's backwash outlet valve was not marked and Employee #1 failed to open it properly. The oversized substitute pump caused the vessel to become o verpressurized and it failed, shooting hot water onto Employee #1. He suffered s calding burns and was killed. The vessel had been altered with improper welds an d was not fitted with pressure relief devices.

Victim

  1. #1 Fatality Age 32 M

    Nature of injury
    5
    Part of body
    19
    Event type
    1
    Source
    6
    Occupation code
    999
    Human factor
    17
    Environmental factor
    15
    Hazardous substance
    8880
    Task assigned
    1

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.