Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,991Records 70,589Employers 85,836Hospitalizations 27,959Amputations 2015-01-01 2025-11-30

OSHA Accident Investigation · Summary #14557821

BIG T SERVICES

Event
HAND, BURN, FIRE, NATURAL GAS, PIPELINE, ACETYLENE TORCH, RUPTURE, BACK, FACE, CUTTING AND BURNING
NAICS
000000
Inspection type
Accident-driven
Activity number
#108497090
Employer profile
BIG T SERVICES
Summary number
14557821
Report ID
653510

Event description

Employee killed, others burned by natural gas flash fire

Investigation abstract

At approximately 9:30 a.m. on May 2, 1989, Employee #3 was cutting a 4-inch natu ral gas line with an oxygen-acetylene torch. The line was blind flanged both dow nstream and upstream of the cutting operation. Flimsy gasket material was used b etween the flanges to prevent the flow of gas. The gasket material ruptured unde r pressure, releasing pressurized natural gas. Flames erupted through a 2 inch v ent in the 4 inch pipe. The flame struck Employee #1, causing serious burns on a pproximately 90 percent of his body. He died on May 18. Employee #2 sustained bu rns to his face, back, arms, and hands. He was hospitalized and released. Employ ees #3 and #4 escaped with minor burns.

Victims (4)

  1. #1 Fatality Age 53 Male

    Nature of injury
    Burn/Scald(Heat) (5)
    Part of body
    OTHBODYSYS (31)
    Accident type
    STRUCK BY (1)
    Source of injury
    FIRE/SMOKE (16)
    Occupation
    Helpers, extractive occupations (867)
    Human factor
    MALFUNC IN SECURING/WARNING OP (4)
    Environmental factor
    TEMPERATURE +/- TOLERANCE LEV. (11)
    Hazardous substance
    1640
    Task assigned
    Task regularly assigned (1)
  2. #2 Hospitalized Age 58 Male

    Nature of injury
    Burn/Scald(Heat) (5)
    Part of body
    OTHBODYSYS (31)
    Accident type
    STRUCK BY (1)
    Source of injury
    FIRE/SMOKE (16)
    Occupation
    Supervisors, extractive occupations (613)
    Human factor
    MALFUNC IN SECURING/WARNING OP (4)
    Environmental factor
    TEMPERATURE +/- TOLERANCE LEV. (11)
    Hazardous substance
    1640
    Task assigned
    Task regularly assigned (1)
  3. #3 Non-hospitalized injury Age 27 Male

    Nature of injury
    Burn/Scald(Heat) (5)
    Part of body
    FACE (9)
    Accident type
    STRUCK BY (1)
    Source of injury
    FIRE/SMOKE (16)
    Occupation
    Welders and cutters (783)
    Human factor
    MALFUNC IN SECURING/WARNING OP (4)
    Environmental factor
    TEMPERATURE +/- TOLERANCE LEV. (11)
    Hazardous substance
    1640
    Task assigned
    Task regularly assigned (1)
  4. #4 Non-hospitalized injury Age 39 Male

    Nature of injury
    Burn/Scald(Heat) (5)
    Part of body
    LOWER ARM (17)
    Accident type
    STRUCK BY (1)
    Source of injury
    FIRE/SMOKE (16)
    Occupation
    Supervisors, extractive occupations (613)
    Human factor
    MALFUNC IN SECURING/WARNING OP (4)
    Environmental factor
    TEMPERATURE +/- TOLERANCE LEV. (11)
    Hazardous substance
    1640
    Task assigned
    Task regularly assigned (1)

Labels are OSHA's own, from the code dictionary published with the accident-investigation file. The raw code is shown beside each one so this page can be reconciled against OSHA's bulk data. OSHA notes that nature of injury, part of body, source of injury and accident type in this file are not coded to the Occupational Injury and Illness Classification System, and that the occupation titles are not standardised — so these values are not directly comparable with the OIICS-coded severe injury reports.