105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #14557821

HAND,BURN,FIRE,NATURAL GAS,PIPELINE,ACETYLENE TORCH,RUPTURE,BACK,FACE,CUTTING AND BURNING

Event
HAND,BURN,FIRE,NATURAL GAS,PIPELINE,ACETYLENE TORCH,RUPTURE,BACK,FACE,CUTTING AND BURNING
Linked inspection
No inspection record linked to this accident's victims.
Summary number
14557821
Report ID
653510

Event description

Employee killed, others burned by natural gas flash fire

Investigation abstract

At approximately 9:30 a.m. on May 2, 1989, Employee #3 was cutting a 4-inch natu ral gas line with an oxygen-acetylene torch. The line was blind flanged both dow nstream and upstream of the cutting operation. Flimsy gasket material was used b etween the flanges to prevent the flow of gas. The gasket material ruptured unde r pressure, releasing pressurized natural gas. Flames erupted through a 2 inch v ent in the 4 inch pipe. The flame struck Employee #1, causing serious burns on a pproximately 90 percent of his body. He died on May 18. Employee #2 sustained bu rns to his face, back, arms, and hands. He was hospitalized and released. Employ ees #3 and #4 escaped with minor burns.

Victims (4)

  1. #1 Fatality Age 53 M

    Nature of injury
    5
    Part of body
    31
    Event type
    1
    Source
    16
    Occupation code
    867
    Human factor
    4
    Environmental factor
    11
    Hazardous substance
    1640
    Task assigned
    1
  2. #2 Hospitalized Age 58 M

    Nature of injury
    5
    Part of body
    31
    Event type
    1
    Source
    16
    Occupation code
    613
    Human factor
    4
    Environmental factor
    11
    Hazardous substance
    1640
    Task assigned
    1
  3. #3 Non-hospitalized injury Age 27 M

    Nature of injury
    5
    Part of body
    9
    Event type
    1
    Source
    16
    Occupation code
    783
    Human factor
    4
    Environmental factor
    11
    Hazardous substance
    1640
    Task assigned
    1
  4. #4 Non-hospitalized injury Age 39 M

    Nature of injury
    5
    Part of body
    17
    Event type
    1
    Source
    16
    Occupation code
    613
    Human factor
    4
    Environmental factor
    11
    Hazardous substance
    1640
    Task assigned
    1

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