104,543Records 70,659Employers 84,666Hospitalizations 27,563Amputations 2015-01-01 2025-09-30
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSHA Accident Investigation · Summary #14566855

BURN,SODIUM HYDROXIDE,CHEMICAL REACTION,CHEMICAL BURN,UNTRAINED,CHEMICAL

Event
BURN,SODIUM HYDROXIDE,CHEMICAL REACTION,CHEMICAL BURN,UNTRAINED,CHEMICAL
Linked inspection
No inspection record linked to this accident's victims.
Summary number
14566855
Report ID
454510

Event description

BURNED FROM EXPOSURE TO SODIUM HYDROXIDE

Investigation abstract

ON FEBRUARY 20, 1985, TWO EMPLOYEES WERE ADDING DRY CAUSTIC (SODIUM HYDROXIDE) T EN GIVEN TO EITHER OF THE EMPLOYEES. O A 1,500 GALLON MIXING VESSEL. THE VESSEL CONTAINED A DILUTE CAUSTIC SOLUTION H EATED TO 115 DEGREES FAHRENHEIT. THE OPENING TO THE MIXING VESSEL IS LOCATED ON THE SECOND LEVEL OF POLYMER PLANT "A". THE CAUSTIC WAS CONTAINED IN A 35 GALLON OPEN-HEAD DRUM. THE TWO EMPLOYEES LIFTED THE DRUM AND DUMPED IT'S ENTIRE CONTENT S INTO THE VESSEL. A SPONTANEOUS REACTION OCCURRED, BLOWING THE MATERIAL OUT OF THE VESSEL ONTO EMPLOYEES #1 AND #2. EMPLOYEE #1 WAS CLOSEST TO THE VESSEL OPENI NG AND RECEIVED CHEMICAL BURNS OVER 40% OF HIS BODY. EMPLOYEE #2 WAS BURNED OVER 20% OF HIS BODY. PROPER INSTRUCTION IN THE HANDLING OF SOLID CAUSTIC HAD NOT BE

Victims (2)

  1. #1 Hospitalized Age 36 M

    Nature of injury
    4
    Part of body
    19
    Event type
    14
    Source
    9
    Occupation code
    224
    Human factor
    18
    Environmental factor
    9
    Hazardous substance
    2260
    Task assigned
    2
  2. #2 Hospitalized Age 25 M

    Nature of injury
    4
    Part of body
    19
    Event type
    14
    Source
    9
    Occupation code
    224
    Human factor
    18
    Environmental factor
    9
    Task assigned
    2

Codes shown verbatim from OSHA's accident-investigation database. A human-readable decoder is coming in a future release once the accident_lookup2 dictionary is loaded.